Increase the development of new products, continue to improve quality
Since the beginning of this year, Yangzi Petrochemical has targeted the market and increased the development and productivity of new products and special materials. From January to September, a total of 71,600 tons of new products and 372,700 tons of special materials were produced, with a combined efficiency of 140 million. yuan.
In terms of new product development, this year, Yangzi Petrochemical has solidly grasped the development of new products and achieved new breakthroughs. The company has successively developed and produced more than 1,000 tons of silane cross-linked cable special material PE-LG234X, special for ultra-high molecular weight polyethylene. More than 350 tons of YEU 200 products, Zhongrong refers to high-crystalline polypropylene special material PPB-MN30-GH 470 tons, high modulus polypropylene structural wall pipe material PPB-EN00-S 480 tons, the performance of these products have reached the expected target Recently, the company has also developed more than 150 tons of special high molecular weight polyethylene YEV-5201T with a viscosity average molecular weight of 500,000. Currently, the downstream customers of this product are in trial use.
In terms of the production of special materials, this year, Yangzi Petrochemical's polyethylene and polypropylene special materials have made new progress. This year, the company has produced a chlorinated polyethylene type A YEC-5505T/5305T in a polyethylene plant. The polyethylene pipe material YEM-4902T was steadily advanced according to the calendar schedule; chlorinated polyethylene B-type material, C-type material, and also realized mass production. High-flow high-melting index product YLJ-2520 was produced in two sets of polyethylene equipment. /2650, respectively, accumulating 88.97% and 123.37% of the annual plan respectively. In a polypropylene plant, by optimizing the process index, the simply supported beam impact strength, tensile yield stress and flexural modulus of the pipe material YPR-503 product are Significant improvement. In two sets of polypropylene equipment, the automotive modified base material PPB-M10-GH achieved mass production. From January to September, a total of 9376 tons was produced, which is 187.52% of the annual plan; Gaorong refers to high impact. The high modulus grade PPB-MM60-GH, the automotive modified base material PPB-M60-GH and the long glass fiber reinforced special material PPB-M100-VH have steadily improved the quality of the product. From January to September, a total of 5114.85 tons was produced, which is the annual plan. 255.74%.
In the process of organization development, production of new products and special materials, Yangzi Petrochemical actively implements the concept of 'each plastic particle is a commitment', conducts key user communication, visits, understands the user's quality improvement requirements for plastic products, and User needs to organize production. From October 9th to 11th, Yangzi Petrochemical Organization Plastics New Product Service Group visited Shandong to visit important customers of chlorinated polyethylene, understand the customer's use of the company's new plastic products, and listen to customers' opinions and suggestions. , docking customers' demand plans for next year.
Yangzi Petrochemical also continuously strengthens quality management and continuously improves the quality of new plastic products. The company has carried out quality risk assessment work, improved the quality risk list, and realized the advancement of quality management barriers; optimized the naming of new product transition materials, quality standards, and reduced transition materials. The value leakage; serious internal investigation and analysis of customer complaints and abnormal batches, establishment of complaint handling standard mode, internal inspection completed on the day of receiving the complaint; strengthening quality control throughout the process, strict implementation of daily management of product quality control And '14+9' measures for exception handling.
In the first nine months of this year, the quality of plastic products produced by Yangzi Petrochemical reached 100%, the first-class product rate was 99.23%, and the superior product rate was 96.24%. Compared with the same period of last year, the product quality rose steadily and was favored by the market. It also brought significant economic benefits to the company.