Qinchuan Group
Qinling Mountain, Qinchuan proudly. At the western end of Qinchuan in the 800-year-old, the Qinchuan Group from Shanghai's 'Western Migration' has taken root here. With more than half a century of hard work, Qinchuan Group has been brave in reform and dare to create The spirit of innovation is a leader in China's machine tool industry. Especially since the reform and opening up, several generations of Qinchuan people have built a three-line enterprise in the northwest, producing gear grinding machines, to become China's precision CNC machine tools and complex tools. The R&D and production base and independent innovation platform, with complete industrial chain, numerous product lines, strong system integration capabilities, and significant competitive advantages, rank among the world's leading machine tool and tool enterprise groups. The Group has won one National Science and Technology Progress Award. , National Science and Technology Progress Awards 2, and 'China Industrial Awards Project Awards', Shanghai Industry Fair Gold and Silver Awards, China Machine Tool Industry 'Spring Yan Awards', etc.
Layout intelligent manufacturing, creating a new engine for future development
With the introduction of the 'Made in China 2025' action plan and the concept of 'Internet +', intelligent manufacturing (smart equipment, automatic production lines, digital workshops/factories) has undoubtedly become the future development direction of China's manufacturing industry.
In the Ministry of Industry and Information Technology, the Ministry of Finance jointly issued the "2016 Intelligent Manufacturing Integrated Standardization and New Model Application" project approval, Qinchuan Group's 'industrial robot reducer digital workshop - BX reducer' 5+1 'Digital production line' is listed among them.
Intelligent equipment is the basis of intelligent manufacturing, but the start of high-end equipment research and development must be ahead of actual demand. Robot speed reducer, commonly known as robot 'joint', is a complex multi-stage gear transmission component with transmission precision, torsional rigidity and high overload capacity. And the technical characteristics of low system backlash. The specific functions and technical requirements determine that structural design is the first big problem. This is also the vast majority of China's market share is occupied by foreign companies such as Japan.
Relying on the strength of the complex surface represented by gears, Qinchuan Group implements a research and development-oriented research and development model, which realizes the precise docking of complex curved core technology research and the development of core equipment for key parts of robot reducer. BX reducer products have not only achieved the planetary gear reducer principle, structural design, special equipment and complex tools, high-precision quick-change tooling fixtures, and other series of breakthroughs, but also overcome the eccentric shaft, cycloidal wheel, needle teeth The processing of key parts such as shells, planetary gears, and planet carriers is difficult. It solves the problem of restricting the mass production of robotic reducers in China due to the advanced process technology and special equipment manufacturing.
Up to now, Qinchuan Group has developed a total of 18 models of 85 models in four series including BX-E/C/F/RD, which meets the matching requirements of 5kg to 800kg robots. The product application field covers the robot body. Arc welding, loading and unloading, palletizing, stamping, die-casting and system integration have formed a production capacity of 1,200 units per month. It has become the most complete manufacturer of robot reducers in the domestic product range, and its products are sold at home and abroad.
At the same time, Qinchuan Group and Bosch Rexroth, one of the main advocates of German Industry 4.0, cooperated on the intelligent project of BX5+1 production line to create a digital flexible assembly line for robot reducer. The assembly line was independently developed by Qinchuan. Intelligent host, CNC system, measuring instrument, sensor, tool system, etc., digital integration and integration, based on Qinchuan gear processing technology KNOW-HOW, to achieve organic integration of lean production and digital, fully import QCPS for the reducer industry (Qinchuan Production System) and QCMES (Qinchuan Production Execution System) can provide users with a new form of 'physical + data package' reducer products, meet the requirements of high-end customer customization, provide robot calibration, dynamic feedforward Compensation and other services.
With the outstanding performance of BX reducer manufacturing, Qinchuan Group's position in this field is also increasing, taking the lead and participating in the "Digital Workshop Terminology and General Technical Requirements Standard Research and Test Verification", precision cycloidal planetary reducer for robots, The national major scientific instrument special "precision reducer high-precision comprehensive performance tester" and other standards and specifications. Qinchuan BX reducer products won the China Robot Industry Alliance '2017 Best Robot Parts Award', and Botsk also won the "2017 Robotic Reducer Good Product" award for high-tech robots, further enhancing the company's reputation in the domestic and international markets.
Breaking through the difficulties of the industry, Qinchuan's transformation is not stop
As the machine tool industry reached an all-time high in 2011 and entered the downtrend channel, industry companies have been under the dual pressure of dealing with downward adjustment and transformation and upgrading. As a national basic and strategic industry, China's machine tool industry must break through the predicament. , China's high-end equipment. Qinchuan Group has not chosen the 'big and complete' road, nor chose to take the 'low-end road', but based on its core strengths, always focus on building a positive development model of technology development, Committed to original innovation, aiming at mastering principles, breaking through core technologies and key equipment, and building competitive barriers for high-quality development of enterprises. Among them, the development of gear processing equipment based on gear transmission technology is established, and at the same time, enhanced design Verification and user process verification, set up laboratories and experimental factories, involved in the downstream gear transmission business, and enclosed the entire research and development process within the system, thus establishing a new path for independent research and development of gear machine tools in China: 'Gear Transmission Technology- --Tooth making process---Gear machine tool technology---Design verification and user process verification---Gear transmission technology'. On the other hand, adhere to the development idea of 'leading technology, winning the model', and constructing an industrial development model with strong and weak cycles, that is, three 1/3 strategic sector layouts: that is, sticking to the field of digital manufacturing technology and equipment, pursuing high precision and high Efficiency, high reliability of product technology continues to upgrade; extend the industrial chain downstream, develop key parts business, enter new market areas to achieve capacity transfer; around the life cycle management of process equipment, digital, network, intelligent technology To support and develop the modern manufacturing service industry. Under the cooperation of the three major business sectors, Qinchuan's high-end gear grinding machine has entered the domestic high-end automobile manufacturing enterprise. The reliability and precision of the machine tool have reached the level of the current international similar products. The company has become a domestic robot. The most complete supplier of joint reducer products, the products are sold at home and abroad.
The unique development model, the unique 'Qinchuan Road', is the 'Qinchuan Practice' of the reform of the supply-side structure of China's basic equipment industry. In the context of the overall industry downturn in 2017, Qinchuan Group still achieved sales. Revenue increased by more than 20% year-on-year, and profits increased substantially. It turns out that this road is feasible and sustainable.
Embrace the capital market and add new kinetic energy
Dare to be the first to be unique to Qinchuan people. In 1998, Qinchuan Group became the first listed company in Shaanxi machine tool enterprises. After 16 years, Qinchuan Group once again became the first state-owned enterprise listed in Shaanxi.
From the previous machine tool business as the core to the high-end CNC machine tools, and the transformation of system-integrated high-end equipment suppliers featuring key functional components, each step has condensed the exploration and practice of Qinchuan Group reform. From the implementation of debt-to-equity swaps, the diversification of corporate investment entities, the formation of large groups, the formation of a highly competitive industrial framework, the introduction of strategic investors, breaking the single pattern of capital-owned countries, and laying a good foundation for the realization of state-owned capital securitization The basis, until after several twists and turns, finally achieved the overall listing. At each step, Qinchuan Group has won the pioneering development with the brave courage of the reformers and the forward-looking judgment on the development of the industry.
In the field of product research and development, Qinchuan Group has continuously strengthened its high-end equipment research and development capabilities in seven fields, including cylindrical gears, bevel gears, threads, screws, impellers, blades, and aspheric mirrors, forming aviation, aerospace, marine, and offshore. Equipment, high-end cars, new energy vehicles and other high-end key components of the three major process equipment chain, become a veritable 'complex surface processing experts'; in overseas expansion, Qinchuan Group through the acquisition of 'four pull one' technology Known as UAI (United Industrial Corporation), invested in the establishment of Qinchuan American Industry Corporation (QCA), the establishment of the American Hangong gear tool sales and distribution center and other initiatives, will be 'Qinchuan manufacturing' gear grinding machine, gear cutters and other products Sales to the United States, achieved zero breakthrough in the domestic high-end machine tools in the United States; in terms of technological innovation, the development of positive research, multi-level cooperation in production, education and research, the construction of the Qinchuan Group's strong scientific and technological innovation capabilities, undertaking national science and technology major A total of 67 items have become the most peers, forming a large number of major process technologies and equipment to fill gaps at home and abroad, including in the Earth Observation System. Diameter aspherical lens grinding equipment 'large size ultra-precision aspheric turning and grinding machine tool and application process' and so on.
Not only that, Qinchuan Group took the lead in setting up Qinchuan International Financial Leasing Co., Ltd. and Qinchuan Commercial Factoring Co., Ltd. in the industry to try to enter the financial service field relying on the industry. Practice has proved that the continuous development of the industry supports the financial sector. Rapid development, while the financial sector effectively mitigated the adverse effects of cyclical changes in traditional manufacturing industries with its flexible operating model, and achieved the counter-feeding of finance by industry.
The reform has made Qinchuan Group the backbone of the national basic equipment manufacturing industry; the reform has also enabled Qinchuan Group to achieve leap-forward development. From the initial registered capital of 110.77 million yuan to the total asset market in 2017, the breakthrough of 8.7 billion yuan, Qinchuan The group is moving forward on the road to endeavor.