Ou Dien, which specializes in R&D, design and manufacture of automotive ball cage type constant velocity joints and drive shaft assemblies, is currently pushing the stage of traditional manufacturing transformation and upgrading, with rapid development and strong momentum. The demand for high-precision and higher-quality constant velocity joints and drive shaft assemblies, the launch of the EMAG hard-hard milling equipment, not only improves the accuracy and quality of the products, but also enhances its own market competition. Force, for Ou Dien to fully implement automation, intelligent production plus plus code.
As the world's leading supplier of metal processing solutions, EMAG adheres to the localization strategy and continues to penetrate the market. Zhejiang Odeon Transmission Technology Co., Ltd. (hereinafter referred to as 'Ou Dien'), its predecessor is 31 years of professional manufacturing, etc. Taizhou Hongli Auto Parts Co., Ltd., a manufacturer of speed universal joints and drive shaft assembly, was founded in Taizhou, Zhejiang Province in 1987. In 2005, it invested in the establishment of a Pinghu production and manufacturing base with international advanced level. Odeon with its healthy operation management The system, down-to-earth corporate style, has always maintained a high level of R&D investment. In 2009, it established its own technology research and development center, and continuously carried out product design and process innovation. At present, it has carried out 30 scientific and technological projects such as the National Torch Plan and obtained authorized patents. 67 items, including 14 invention patents, passed the national intellectual property certification and were rated as national high-tech enterprises. At the same time, Odeon has become the front wheel of China and the world through continuous integration of domestic manufacturing advantages and international management mode. A highly competitive company in the drive shaft industry.
Zhejiang Ou Dien Transmission Technology Co., Ltd., Chief Engineer Wang (3rd left)
The chief engineer of Ou Dien has given high recognition and recognition to the introduction of the EMAG inverted double-spindle ball milling and turning center, and elaborated on the outstanding advantages of the equipment. First, the one-time clamping of the equipment is very The high positional accuracy can improve the quality and service life of the product, and the product quality can be upgraded again. Secondly, the processing cycle becomes faster, the production tempo of individual products is reduced, the production efficiency is effectively improved, and the production capacity is further released. Once again, the equipment is milled and milled, which is very environmentally friendly. Finally, this equipment replaces the original two processes, saving floor space and reducing labor costs.
Improve production accuracy, product quality upgrade again
Odeion's main products are the ball cage type constant velocity joints and drive shaft assemblies for automobiles. Since the constant velocity joints are safety parts in the chassis transmission system, the quality of the products directly affects the car. Safety performance. Therefore, Odeon also puts high demands on the quality of the products. This EMAG's inverted double-spindle ball milling turning center with one-time clamping function brings high positional accuracy. The production precision is greatly improved compared with the traditional equipment, so that the CPK value is increased from the original 1.67 to 2.01 (the CPK value is the critical machine capability index, indicating that the production equipment can meet the requirements and stability of the capability evaluation index, and the general requirement is CPK value ≥ 1.67). The quality and service life of the product have been improved and the quality has been upgraded again. Mr. Wang said that it is believed that the imported EMAG hard hard milling equipment will provide a more solid quality and stability for Odeon products. Protection.
Increase efficiency and achieve capacity release
Odeon's introduction of the EMAG VSC 250 TWIN KBG mainly processes fixed sections and fairways. Compared with conventional equipment, one-time clamping can process two processes, while milling and turning two identical workpieces, greatly improving production. Efficiency. In addition, the processing tempo of the equipment becomes faster, and the production tempo of a single product is reduced. From the original 38 seconds to the current 30 seconds, the production capacity is further released while improving the efficiency. The efficiency and productivity are doubled.
80 EMAV VSC 250 TWIN KBG
Chief Engineer Wang said that in recent years, with the popularization of automobile technology and the improvement of people's material living standards, automobiles have become a necessity for national life. China's current automobile demand is still huge, from 2009 to 2017, China's automobile production It has maintained a steady growth trend, and the development of the auto parts industry and the after-sales maintenance industry of auto parts has been promising. The improvement of production efficiency and the release of production capacity have enabled Odeon to strengthen the ball cage type constant velocity joints and drive shafts. The leading position in the international aftermarket is more confident.
Grinding and grinding, more environmentally friendly
Odeion's traditional equipment for processing fixed knots and fairways is a grinding machine. During the processing, a large amount of waste is generated, such as waste oil, waste residue, etc. The working area is dirty, chaotic, poor, and polluted. The introduction of hard milling equipment has fundamentally solved the problems of poor working environment and large pollution. The equipment is milled, no waste oil, and waste residue. It is very environmentally friendly. Mr. Wang repeatedly emphasized the environmental protection of the equipment. The technician is also very positive about its environmental performance.
Save space and reduce labor costs
The most intuitive advantage of the introduction of this equipment is the reduction of the floor space. Mr. Wang said with excitement: 'This equipment is equivalent to the production capacity of 1 inner circle and 3 grinding ball equipment. Since the introduction of angstrom Mark’s equipment, the original two equipments were removed, the floor space was immediately saved by half, and the unit output ratio of the equipment was greatly improved.
EMAG VSC 250 TWIN KBG machined fairway
The reduction of equipment not only optimizes the floor space, but also reduces the number of operators. When using traditional equipment, the original two processes require two operators, and now EMAG’s equipment can be operated by one person, and To achieve automatic loading and unloading, workers only need to detect the size data, and the labor intensity is effectively alleviated.
Ou Dien is currently vigorously promoting the transformation and upgrading of traditional manufacturing industries. Through the continuous purchase of high-end manufacturing equipment and the elimination of old equipment, the production capacity and product quality are doubled. Mr. Wang said that Odion will build a production line in 2019. Based on the first pleasant cooperation with EMAG, we will first consider the introduction of EMAG's advanced equipment. The launch of EMAG hard-hard milling equipment has pushed Odeon's intelligent manufacturing to a new stage. Full implementation of automation, intelligent production continues to add to the code.