Green water and green hills are Jinshan Yinshan. Environmental protection issues have become increasingly prominent. Environmental protection products and environmentally friendly products have become an important direction for China's economic development. In recent years, central and local environmental protection policies have been intensively introduced, and environmental protection supervision has been continuously upgraded. Many polluting enterprises Responsible for rectification, the paint and paint industry bear the brunt. Home appliances, automotive-related products can not be painted or painted in time, affecting the stable supply of products, has become one of the troubled industries.
The coating contains a large amount of VOC (Volatile Organic Compound), which will volatilize benzene, formaldehyde, xylene and other toxic and harmful chemicals during use, seriously affecting the environment and endangering human health. Spray-free materials can be used as an alternative to traditional coatings. The environmentally-friendly materials installed, influenced by the policy and the market, are now a hot material. Qiao Jinliang, chief expert of Sinopec Group, believes that with the maturity of technology, more and more products will use spray-free materials, the market The space is big.
Overcome technical problems such as flow marks and weld lines
Due to the structure of the product, there is also a significant weakness in the non-spraying material. It usually produces some appearance defects such as flow marks, weld lines, etc. during the injection molding process. This soft rib seriously restricts the development of the spray-free material. Recently, Jinlu New Materials, a well-known material supplier, has made a new breakthrough in the technology of spray-free products. Jin Hao has developed a new product for customers, which has overcome the problem of spray-free flow marks and weld wiring.
The Jinyu spray-free team uses a special structure of powder and a unique powder surface treatment process to optimize the extrusion granulation process, so that the effect powder can maintain the size and color effect to the maximum extent. Their unique understanding of the mold structure design In the field of application, it helps customers to realize the cumbersome process of alternative spraying and electroplating, and can solve the problems of flow marks and weld lines. At present, it has been maturely applied in many leading industries such as home appliances, automobiles and cosmetics.
The development of this new spray-free new product is not always smooth. The customer has a strong demand for upgrading the spray material. A project team was set up a year ago to conduct a year-long study on the spray-free materials and mold structure. The result was unsatisfactory. After learning about the customer's needs, the Jinluo spray team conducted in-depth communication and full technical evaluation, and then invested in research and development resources for product development and verification. Over the course of several months, after repeated trials and efforts with customers Finally, it developed a spray-free product that is comparable to the spray effect.
This product not only helps customers to achieve the replacement upgrade of the spraying process, but also overcomes the problems of flow marks, weld lines and other problems that have been plaguing customers. Compared with traditional modified plastics, this material has many advantages - maintaining good chemical resistance. Sex and scratch resistance; rich in color, high surface gloss, to meet diversified aesthetic needs; 100% recyclable, not only environmentally friendly but also low overall cost of use.
'The appearance is good, the color is bright, and it is more beautiful than the spray. This kind of star product can be described as a collection of thousands of pets in one.' Customer evaluation.
It is understood that Jin Hao has assembled an experienced R&D team for this star product, equipped with high-quality research and development resources. Many senior engineers from Jinyu participated in the research and development of the project, and the technical experts of the Jinhao Research Institute are Material selection, process design, mold design, color design, etc. provide professional support.
At present, Jinyu's spray-free materials have been promoted to many fields such as home appliances, automobiles, cosmetics and specific packaging. They also provide different color effects and solutions for different fields and applications.
Appliance housings
The appearance color of traditional household appliances mostly needs to be noble, fashionable, and scientific and technological, which are all realized by painting. In recent years, due to environmental pressure and cost, it also tends to avoid spraying materials. Jinluo provides customers with special The paint-free solution developed by the home appliance industry, this solution can achieve better color effect without the customer to modify the product structure and mold structure, close to the spraying effect.
Car trim strip and silver lower guard
Adhering to the principle of new environmental protection, new energy vehicles are also vigorously trying and promoting spray-free materials. The high-gloss silver and high-gloss black spray-free materials developed by Jinyu also have unparalleled advantages, low VOC, excellent weather resistance and high surface hardness. Advantages, can be applied to automotive interior trim strips, door handles, rearview mirrors, exterior trim strips, bumper lower guards and other components.
Cosmetics and wine packaging
Jin Hao has also developed exclusive, high-end, bright and different colors of spray-free materials for high-end cosmetic packaging and wine packaging, which is completely comparable to the spraying effect.
Spray-free material complete solution
The excellent technical strength ensures that the Jinluo-free spraying team can start from the aspects of product structure, material design, color realization, mold design, etc., and provide customized solutions through a full set of product design and development. The spray team has accumulated a wealth of project experience and can provide a complete solution for color manufacturers, material development and molding technology.
1, color customization and material development: According to the manufacturer's requirements for mechanical properties, color and texture, provide different color and material development programs.
2, molding technology services: assist manufacturers to complete product structure design, mold design and injection molding process adjustment, to solve the emergence of weld lines.
3, system solution: Provide a complete set of spray-free material system solutions including mold design, process design, etc.: (1) Structural design: Moldflow engineers provide product structure optimization program to avoid product appearance problems; (2) material selection : Senior materials engineers can develop colors and materials according to customer requirements; (3) Mold design: Professional mold engineers provide gate structure, position and water layout design to ensure product appearance; (4) Process design: Professional test model engineers provide professional adjustment Model service.
At present, the Jinluo spray-free team has successfully helped dozens of customers to upgrade materials from spray to spray-free, saving customers an average cost of 20% to 40%. It turns out that spray-free technology can save costs and improve Product quality and durability can also meet the aesthetic needs of consumers for the appearance of the product. With the improvement of people's environmental awareness, it is believed that the spray-free technology will be more widely used and will usher in huge development opportunities.