With the development of China's manufacturing industry, the market demand for machine tools is getting higher and higher. How to help other manufacturing companies to quickly upgrade the machine tool equipment has become a problem that machine tool enterprises must face. Yuhuan Tuyuan Electromechanical Co., Ltd. Starting from the market demand and the development trend of the machine tool industry, we will focus on the important functional components of the turning and milling machine tool - servo power head, and embarked on a unique development path.
At the 21st Qingdao International Machine Tool Exhibition, which ended not long ago, the reporter was fortunate enough to interview the general manager of Yuhuan Tuyuan Electromechanical Co., Ltd. (hereinafter referred to as 'Tuyuan Electromechanical'). In the conversation, the reporter told Tuyuan And Tuyuan's servo power head products have a deeper understanding. Followed by reporters, together into this professional machine tool manufacturing business.
From machine tool motor to power head, use action to boost China's manufacturing development
Yuhuan Tuyuan Electromechanical Co., Ltd. is located in Zhejiang Yuhuan, a coastal city with the name of China Auto Parts City, Valve Base and Machine Tool Capital. It is a high-tech enterprise specializing in manufacturing servo motors, machine tool spindle motors and servo power heads. Since its establishment in 2007, the company specializes in the production and research and development of electric spindles. Since 2013, it has been developing and manufacturing servo power heads. Since its establishment in 2007, Tuyuan Electromechanical has been working hard in the machine tool industry to make products and implement technology. Has accumulated a wealth of manufacturing experience.
When asked by reporters why Tuyuan Electromechanical changed the company's business direction, Luo Zong replied that with the development of domestic manufacturing industry, the requirements for domestic CNC equipment are increasing, and single, standardized processing equipment can no longer meet the processing needs of manufacturing enterprises. The emergence of turning-milling machine tools is one of the trends in the development of CNC machine tools in recent years. It is suitable for small parts processing, can integrate multiple production processes, improve product accuracy, reduce human error, and greatly improve in large-scale production. Production efficiency. Compared with the manufacturing company, the tool-making machine with the same processing is more expensive than the turning-milling center. For the user, it is worth the money, can create better value, and can be more environmentally friendly. The composite center has become the choice of many manufacturing companies. Tuyuan Electromechanical is precisely the development of the future market, and then resolutely turned to extend the advantageous business, starting from 2013 to develop and produce servo power heads.
'The servo power head is not only a functional part of the machine tool, it plays a huge role in machining. A good power head can make the performance of the turning and milling machine tool more perfect. In simple terms, the power head combined with the multi-axis control system selects the servo. As the transmission motor, the motor can adjust the speed of the power head according to the machining characteristics of the tool. It can realize rigid tapping, punching, milling and so on in different machining surfaces. ' Luo said that the customer of the machine has the machine transformation user. More customers come from machine tool companies. Good machine tools are not just high-end machine tools. We can't just pursue high-end machines, but we must choose the right machine tools. Machine tools users want to buy back machine tools to help them solve manufacturing problems and improve processing. Efficiency, while the cost is relatively acceptable. Turning and milling composite machining center is a good choice for many manufacturing companies. The power head of Tuyuan Electromechanical is also a good choice for the majority of machine tool enterprises.
With a small cost to achieve greater results, Tuyuan Electromechanical has helped many companies achieve equipment upgrades by providing individualized solutions for enterprises. After years of hard work, Tuyuan Electromechanical has harvested a large number of customers in the power head field. Customized service has been well received by customers. Tuyuan Electromechanical has taken practical actions to help China's manufacturing industry. At present, the power head product series of Tuyuan Machine Tool has been perfected, and its products cover single axis, multi-axis, flying knife, Drilling and other types.
Figure far electromechanical power head products
Seiko's masterpieces
After several years of research, Tuyuan Electromechanical has achieved great results in the field of power heads. At present, Tuyuan Electromechanical power head product technology is very mature, and has formed six competitive advantages - high precision, small size, convenient installation, stable operation, low Noise / low temperature rise and a variety of transmission structures.
Take the FD/ER25-1110-1ZZ single-axis direct-connected flying chuck chuck universal power head as an example. According to Luo, this power head adopts imported bearings, the shaft taper inner hole yaw is less than 0.005mm, and the precision is very high. Such as ER20-3S-C50 three-axis gear power head. The center distance between the power head shaft and the shaft is 50mm, and the center height is 36mm. The compact structure can greatly save the processing space. For the convenience of customers, this type of power The head is divided into a universal type with excessive gears and a custom type that can be directly installed.
Part of the power head exhibited at Qingdao Exhibition
In the communication with Luo, a unique power head caught the attention of the reporter. According to reports, this 'two-sided long' power head is called the positive side two-way power head. It can pass the main motion and the feed motion. A variety of complex machining such as boring, milling, drilling, etc. 'Adding such a power head can effectively reduce the number of processes and improve the processing efficiency. Because the precision loss caused by repeated clamping is avoided, the machining effect is better and the economy is more economical. Time', Luo said this.
Positive side two-way power head
Subsequently, Mr. Luo introduced several main parameters of the product. When referring to the rotational speed, Luo always proudly introduced to the reporter that in addition to the above several power heads, the stable speed of other power head products of Tuyuan Electromechanical can reach 5000 rpm. /min. In the test, part of the power head speed can even reach 8000rpm/min, which is much higher than the value of 3000rpm/min on the market. 'And, considering the different design standards of different machine tools, each of our products has its own Drawings can be flexibly customized according to customer requirements.
Facing the future, the ever-developing Tuyuan Electromechanical
'Factory pass rate is 100%, spare parts production pass rate is 98%, customer opinion processing rate is 100%, customer feedback responds within 24 hours...' Behind this string of numbers is the company's excellence, continuous improvement, continuous Innovative's corporate spirit is the best interpretation. At present, Tuyuan Electromechanical has passed ISO9001: 2000 international quality management system, customers all over the country, the brand influence is expanding.
In the future, Tuyuan Electromechanical will continue to follow the development of the industry. On the basis of strengthening and perfecting the original product system, it will bring more quality functional components to customers and help the development of China's manufacturing industry.