On the morning of July 28, Yangzhou CIMC Tonghua Special Vehicle Co., Ltd. 'Super Magellan Digital Production Line' was officially put into operation in Yangzhou, Jiangsu Province. According to reports, the production line changed the traditional production and management methods, and produced special vehicles by means of commercial vehicles. Production efficiency will be greatly improved, product delivery time will be greatly shortened, and become the leading digital special vehicle production line.
CIMC Tonghua, a post-95 'digital craftsman' in the operation of CNC bending machine for part bending
New benchmark
Digital special vehicle production line is put into production in Yang
Fully automatic laser cutting work island, digital welding production line, the world's first ultra-complex workpiece robot automatic dusting line, the latest advanced KTL (cathode electrophoresis coating) electrophoresis line... 28th morning, in the newly completed CIMC Tonghua In the digital semi-trailer factory, hundreds of customers, dealers and supplier representatives from all over the country visited the super Magellan digital production line that was just put into production. The new high-quality production line of this high-level production line was praised by the participants.
'In the past, only so many intelligent production lines could be seen on commercial vehicle production lines. It was the first time in the field of special-purpose vehicle production. 'Xu Yun, general manager of Shanghai Lulutong Automobile Sales Co., Ltd., said that this production line will be 2. The smart car industry has set a new benchmark for smart manufacturing.
According to Xia Aijun, general manager of CIMC Tonghua Digital Semi-trailer Factory, in August 2016, Magellan taught the workshop project to be officially established and settled in CIMC Tonghua. CIMC took the lead in exploring the practice and practice of special vehicle intelligent manufacturing in China. The rapid advancement of the project, the Magellan project was upgraded to the Super Magellan program, and the entire production process from laser cutting, robotic tailoring to KTL electrophoretic powder coating, and efficient assembly was completed. At the same time, the production line project was integrated into PLM (Product Lifecycle Management). ), MES (Manufacturing Execution System) and other digital management methods, the content is more abundant, but also given more far-reaching significance.
'PLM system and MES system can realize the informationized digital management from the previous product configuration, product design, structured process design to on-site production execution. At the same time, the production site data can be fed back to the design side to complete the digital product. The closed loop of manufacturing. 'Xia Aijun added, 'This will improve operational efficiency, shorten the cycle of product development to market services and delivery time, and inject new vitality into market innovation.'
Energy saving and environmental protection
Painted wastewater can be raised by professional treatment
'The Super Magellan digital semi-trailer factory put into production today is not only the first-class in the country, but also the world's leading digital special-purpose vehicle production line.' Dr. Li Xiaotong, Technical Director of CIMC Vehicles, introduced, 'Design digital modeling, production automation, management digitalization, production efficiency will Significantly improved, product delivery time will be significantly shortened, achieving zero emissions of VOCs (volatile organic compounds).
According to reports, this production line can realize flexible hybrid production of various models through the production form of the module working island. 'Module Work Island' is a new mode that adapts to the flexible product manufacturing combined with modular product design. The modular configuration of the product can be used to meet the individual needs of customers with limited modules.
'Commonly speaking, it is to break the traditional line concept, concentrate the production of each small part of the car, and then assemble the parts into the type of products that customers need, according to the customer's order requirements. ' CIMC vehicles Zhang Shizhen, director of the Center for Automated Manufacturing Technology, said, 'This not only meets the needs of the current market for flexible production, but also greatly improves production efficiency.'
In terms of energy saving and emission reduction, the reporter saw in the factory area that several goldfish were playing in the water in the coating wastewater pool after the professional water treatment process. 'In the past, the special car production line used the traditional paint primer process, and the wastewater was ubiquitous' The phenomenon of rusting water's, and the new production line adopts new technology, adheres to energy conservation and environmental protection. After the wastewater discharged from many processes such as electrophoresis and painting, it can raise fish after professional environmental water treatment process. 'Worker introduction.
future plan
Construction of a special vehicle digital production and research complex
According to the analysis of relevant institutions in the industry, at present, the production and demand of China's special-purpose vehicle market are characterized by 'multi-variety, small batch, small and scattered production enterprises'. With the acceleration of China's economic development and infrastructure construction, and GB1589 (cars, trailers) And the introduction of regulations such as the size of the car train, axle load and quality limit) and GB7258 (Safety Technical Conditions for Motor Vehicle Operation), the market is increasingly calling for special vehicles with higher specificity, higher technical content and higher intelligence. product.
In this context, CIMC Magellan plans to come into being. 'The relevant person in charge of CIMC said, 'And choose CIMC Tonghua to take the lead in this mission, mainly based on the profound manufacturing and innovation advantages of CIMC Tonghua.' It is reported that CIMC Tonghua was established in 1992. Since its establishment, it has been focusing on semi-trailers. It has 26 years of semi-trailer manufacturing and R&D history and tradition. The annual design capacity is 30,000 units. In 2017, more than 26,300 special-purpose vehicles were sold. Taiwan, ranked in the forefront of the industry.
The super Magellan digital special vehicle production line that was completed and put into production is part of the special vehicle digital production and research joint project invested by CIMC. According to reports, in November 2017, CIMC invested in a special vehicle digital production and research joint project. Formally signed in Yangzhou Development Zone, the project is a pilot project of CIMC Industrial Park. It will build semi-trailer, tanker R&D center and digital manufacturing center, global operation center, and build Asia-Pacific leading digital semi-trailer research and development complex and global leader. Tanker R&D production base.
'The Zhongjitong Hualaochang District on Yangtze River Road is expected to be relocated by the end of next year. 'Liu Hongqing, President of CIMC Tonghua Digital Semi-trailer Joint Enterprise, introduced the total investment of the pilot project of the CIMC Special Vehicle Digital Research Institute Joint Project Yuan, is expected to be completed in December 2019. After the project is put into production, it will realize annual sales of 3.6 billion yuan and tax payment of 200 million yuan. Upon completion, it will become a demonstration enterprise of intelligent manufacturing in the semi-trailer industry and a benchmark enterprise in Yangzhou Economic and Technological Development Zone.