Huangyan Mould has a history of more than 60 years, forming an automobile mold-oriented, with electrical and electronic molds, automotive, electric vehicle and motorcycle parts molds, plastic daily necessities molds, blow molds, building materials molds, extrusion molds and corresponding mold parts. As the core industrial structure, the total production of molds accounts for about one-tenth of the country's total, and there are some excellent enterprises that have influence in the industry, such as Kaihua Mould and Jingcheng Times.
However, behind the brilliant achievements, the molding industry still has many shortcomings. For example, the senior technicians are seriously lacking, the intellectual support is insufficient; the leading enterprises are weak, the scale of the enterprises is small; the structural lack of land is obvious, the cost burden is large; the quality brand building Lagging behind, the low end of the industrial chain locks... These problems seriously restrict the development of the industry.
Recently, Huang Yan held the first molding intelligent manufacturing (Industry 4.0) summit forum to discuss the new development of the molding industry around the above issues.
The era of artificial intelligence, the upgrading of the molding industry is imperative
As the theme of this forum, 'Innovation Moulding, Zhizhi Huangyan', innovation is the vitality of industrial development, especially in terms of source innovation, it must lead the run.
'Currently, intelligent manufacturing is the main direction of China's manufacturing 2025. It is a major trend in the development of the manufacturing industry. It is also an important measure to promote the manufacturing industry to move toward the middle and high-end, and build a manufacturing power.' Professor Yang Jiangxin from Zhejiang University School of Mechanical Engineering said that The scientific and technological revolution has become a solid backing for promoting the healthy development of the manufacturing industry. It is also a real weapon to reduce social production costs and improve efficiency.
At the meeting, experts mentioned that the future manufacturing industry will usher in the era of artificial intelligence. So, what is the era of artificial intelligence? Some people say that it is digital manufacturing, some say it is Internet manufacturing, others say big data manufacturing, and some say it is AI manufacturing.
Xia Jinliang, a senior expert in China's injection molding robot industry, said that in the era of artificial intelligence, one thing is clear: to meet the needs of customers' individualized production, through social collaboration, flexibility, intelligence, high-speed and high-energy systems and multi-system collaborative operation. To achieve the intelligent mode of manufacturing, after all, we must focus on solving customer problems.
Therefore, enterprises should do a good job in intelligent technological transformation, and dig deep into the technological equipment to make a profit. In the manufacturing process, we must increase the added value of products as much as possible, expand more and more services, and produce through intelligent systems. Sexual manufacturing and personalized roads to achieve industrial upgrading.
'Now the market environment forces companies to develop smart manufacturing for machine substitution. We must follow the objective law. Since the 'wolf' has come, we can't fight it, it's better to 'dance with wolves'. ' Xia Jinliang said.
Improve quality and enhance efficiency
'Intelligent Manufacturing' is positioned as the main direction of China Manufacturing 2025. At the forum, how to realize the intelligent manufacturing of the mold industry is also the focus of enterprises and industry experts.
For the deep integration of informationization and industrialization, Yang will believe that the key is to use information technology to improve the design level, processing level, management level, use simulation technology to improve design quality, and digital production process to reduce the quality of manual operations. Intervention, intelligent management mode reduces manual decision-making links, allowing enterprises to operate efficiently.
At present, the overall application of intelligent mold manufacturing in China still has a long way to go, and the local intelligence of technology and production technology is also limited. Therefore, to achieve partial breakthrough in the intelligent manufacturing of molds, the key is to lay a solid foundation and establish a database, such as new materials. Data analysis and simulation on the basic characteristics, to achieve intelligent manufacturing of molds, and thus to improve product quality.
Fang Chonghui, director of the Bureau of Economics and Informatization of Huangyan District, believes that automobile manufacturing is developing in a lighter direction. If mold companies want to keep up with the development of the main engine, they must constantly explore the application of new mold materials and adjust the production process. Specialization, intelligence, can improve technology and efficiency.
In the face of the industry's 'short board', enterprises need to grasp the technology and grasp the brand. In the intelligent era, the molding enterprises need to pay attention to the 'three products', which are quality, variety and brand. The quality can be changed by machine, and the quality can be improved. Effectiveness, standardization of production; variety is to increase product types, achieve product diversity, and thus enhance product competitiveness; and the brand is based on the former two, through intelligent manufacturing, start the brand, and ultimately achieve the upgrading of the molding industry. Say