What kind of plastic granulator is needed in the future?

At present, the global plastic chemical raw material market price continues to rise, but the market demand remains strong. At the same time, along with the increasingly severe white pollution control situation, the market prospect of recycled plastic granulator is unanimously optimistic. In recent years, the plastic machinery industry has developed rapidly , China is also vigorously urging to accelerate the development and transformation of the press industry. With the acceleration of globalization, plastic granulation design and production concepts have undergone major changes again, a full set of three-dimensional, systematic service plans introduced, to the plastic granulator company belt At the same time to develop opportunities, but also for the majority of plastic products manufacturers to create a better production conditions.

POLYSTAR Efficient Recycling Granulator is used by many companies

It is reported that PE film specialty recyclers in Tokyo, Japan, have repurchased POLYSTAR HNT-120V large-scale film waste recycling and granulation equipment within one year to recycle LDPE and HDPE plant industrial film waste, and the hourly recovery and granulation capacity reaches 400 - 500 kg/h. The source of industrial film waste in these factories is plastic waste generated from the local manufacturing of bags for heavy printing and non-printing films in Japan.

In addition, since 2016, POLYSTAR has worked closely with a large-scale packaging film manufacturer in the United States that has been established for more than 30 years. Its manufacturing capacity of up to 1,100 lbs/hr of HNT-120V film waste recycling granulator is Adopted for the recycling of HDPE and LDPE film plastic waste in the factory.

POLYSTAR recycling granulator can not only be used again in blown film machines and cast film production lines, but also integrates high-precision core unit components of each unit. The highly intelligent feed system and automatic pelletizing system are matched with each other, and energy efficiency is also improved. More than 20% higher than conventional recycling granulators. It has easy-to-use operating characteristics, has efficient and stable production quality and performance, and is favored by customers due to higher return on investment. At the same time, it is provided in the production process. The complete set of solutions and perfect personalized service are also very important.

Nowadays, with the change of market demand, plastic granulator companies in the world mostly no longer provide single equipment products to customers. Instead, they bring a full set of process solutions to the market. It can be said that plastic granulator manufacturers have made The strategic transformation of service-oriented manufacturing that is vital to survival.

Service-oriented manufacturing transformation strategy

The so-called service-oriented manufacturing is based on manufacturing services and service-oriented manufacturing. In order to realize the value-added of various stakeholders in the manufacturing value chain, the customer participates through the integration of products and services, and the companies provide each other with productive services and services. Sexual production, to achieve the integration of decentralized manufacturing resources and the high degree of synergy between their respective core competencies, to achieve a highly efficient and innovative manufacturing model.

This is a development concept from 'low-end' to 'high-end'. It is not the advanced nature of the production process of a single piece of plastic granulator. If some of the new technologies are used on the original equipment, the New processes, new methods of testing, supporting new types of components, and no substantial technological progress in forming and processing capabilities, but only providing excellent equipment, must be at the low end of the value chain.

To develop a service-oriented manufacturing industry, presses companies must do a good job around three aspects, mainly to highlight the main business, strengthen R&D and marketing, and create a full supply chain. Service-oriented manufacturing shows that high-efficiency plastic granulator manufacturing is in a complete solution. The plastic granulator at the top of the program's value chain highlights its ability to form and process. It is also one of the criteria for measuring the level of technology of plastic granulators.

However, with the arrival of a new round of technological revolution in the world, smart manufacturing has become a development trend in the press industry, and the plastic granulator market is also showing a trend of demand for multifunctional and intelligent products.

Multi-functionalized, intelligentized into new market demands

First of all, diversified production, multi-functional production is the main mode of production of recycled plastic granulators to meet consumer demand. Modern consumers pursue the richness of food tastes, and the production of recycled plastic granulators tends to be multi-variety and small-batch. Corresponding to this, diversification, with a variety of switching capabilities, can adapt to a variety of packaging materials and mold replacement packaging machine can adapt to market demand.

Secondly, the intelligent control system conforms to the production demand and is the development trend of recycled plastic granulators. To make the packaging granulator have good flexibility and flexibility, and to increase the degree of automation, a large number of microcomputer technologies must be adopted, and the module technology and unit combination form Such as some suitable for the production of multi-position bag vacuum packaging machine, can set bag, weighing, filling, vacuum, sealing and other functions in one, convenient, efficient production efficiency.

Of course, in order to meet the requirements of the delivery period and reduce the need for process flow costs, the future reclaimed plastic granulators not only require high-speed production, but also require the reorganization of plastic granulators and production granulators for some special products. In addition to the need to increase the rotational speed of the plastic granulator, it is necessary to use a continuous or multi-headed working method. In addition, the waste product rate and the failure rate must be reduced so that the normal productivity can be guaranteed.

In addition, the application of artificial intelligence technology enables the realization of further intelligentization of recycled plastic granulators, such as self-diagnosis of equipment and self-healing functions. It can be foreseen that intelligent control technology will not only be the technological development of recycled plastic granulators in the near future. Direction, but also the overall development trend of future industrial production and the entire manufacturing industry.

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