The condensate generated by the air compressor system is affected by factors such as the type of air compressor, operating mode, environment and humidity, and the formed condensate is also different. It is reported that condensate often dissolves SO2 or CO2 gas to form an acidic liquid, causing equipment and Corrosion of the pipeline. In the condensate, most of the condensate is condensed water, but some condensate contains a lot of lubricating liquid and solid particles. In addition, some of the lubricating oil in the condensate has even been emulsified with water to form an emulsion. However, if the oily condensate is left untreated, it will have a serious environmental impact. Therefore, in order to avoid the harm caused by the condensate, it is necessary to treat it through a reliable condensate discharge device to obtain a compressed gas that meets the requirements.
Composition of condensate
Affitt (Beijing) Trading Co., Ltd. (hereinafter referred to as 'Affitt'), which can provide high-quality filtration systems and drying equipment, expressed that: 'The user must select reliable condensate discharge equipment because numerous factories have proved that Poor pressure condensate evacuation system will have a lot of problems.
According to Affitt, poor condensate eliminator working on the production line will not only find oil and water, affect product quality, normal operation of production equipment, cause serious wear and tear on production equipment, but also make compressed air filters, dryers reduce efficiency, and even It does not work properly. If it is in the cold winter, the branch pipelines will freeze and form ice blocks, which will affect the smooth operation of pneumatic equipment. In addition, poor condensate eliminators will also cause a lot of wasted compressed air and energy loss. .
In order to deal with the problems caused by condensate, Afite recommends that users should rationally configure the compressed air system, according to the flow, pressure, gas temperature, ambient temperature and other factors, a reasonable choice of air compressors and compressed air purification equipment and condensate discharge equipment. To rationally configure the compressed air system, the system efficiency can be improved in the following ways:
UD dryer
First, a reasonable air compressor control method; second, the use of suitable piping design and pipe diameter; third, to avoid leakage of piping and equipment; fourth, the use of efficient filtration and drying equipment; Zero gas consumption condensate removal equipment. Practice has proved that a properly configured air pressure system can save 20% -30% of energy, achieve considerable economic benefits, and can avoid the impact of condensate on equipment and product quality.
In terms of condensate discharge equipment, Aftech as a professional manufacturer of gas filtration and drying technology - German ultrafiltration equipment supplier can provide intelligent condensate eliminator for the majority of users. The equipment can be divided according to the different ways of discharge S type (diaphragm valve) and B type (electric ball valve) are two products, electric ball valve type B products are more suitable for the situation with more impurity content. Afite said that each type of drain has a variety of models, more Pressure up to 60bar products are available.
What are the advantages of Affitt's products compared with similar equipment? The related personnel introduced that in terms of appearance and materials, Aftech adopted the OPS drain, the drain case and the sensor formed a capacitance, when the drain was full of liquid, The dielectric constant and capacitance of the capacitor will change, and the control circuit can control the opening and closing of the pneumatic pilot valve through the change of capacitance. The condensate evacuator adopts a cast aluminum shell, and the shell material is anodized. Good corrosion resistance.
Condensate automatic drainer
In addition, this device is also equipped with electronic level sensing control, a variety of condensate can be reliably sensed and discharged in time. 'It is very important that we provide no loss of compressed air because of the high and low sensing position, Ball valve diaphragm valve control is accurate and reliable, to ensure that there is no loss of compressed air leakage, can quickly recover equipment investment. 'The staff said.
In terms of internal grille treatment, Affitt's equipment also has the advantage: In the case of corrosion, the condensate will contain a large number of foreign particles, which is the cause of most of the poor working of the drain. The grille can effectively prevent these Impurities, to ensure reliable operation of the equipment. In addition, the equipment can also run fully automatic, with a good and stable control system and alarm system, when the condensate discharge is not timely, the equipment will automatically alarm and send signals to the control room to improve the reliability of the operation S. When the alarm occurs, the equipment will enter the alarm working mode. The drain will force the drainage valve to drain for 5 seconds every three minutes. Manual operation can be performed manually in an emergency.
In addition to these, Affiate also has an emission counting function (optional) with the ops condensate eliminator. Administrators can count and intuitively record and determine if the drain is working properly and the amount of condensate is normal. Not only that, the device is also equipped with an automatic temperature-controlled heater, which can be used in outdoor and frozen areas. The ambient temperature can reach -20 degrees Celsius. Affittation related personnel said: 'Our OPS condensate eliminator's high reliability can be achieved True automatic, maintenance-free operation, 'zero gas consumption', this is an important feature of our products.