In recent years, with the gradual implementation of various smart manufacturing industry policies, consensus has been formed among all sectors. The role of smart manufacturing in the future development of manufacturing will become more important. In addition to driving the overall transformation and upgrading of the manufacturing industry, a new round of innovation will be created. Industrial opportunities.
The report of the Nineteenth Party Congress proposed to speed up the building of a strong manufacturing nation, accelerate the development of advanced manufacturing industries, and promote the deep integration of the Internet, big data, artificial intelligence and the real economy. According to the “13th Five-Year Plan for China’s Smart Manufacturing,” China’s manufacturing industry is undergoing intelligent transformation. There are two major time nodes and ten important tasks. According to the plan, before 2025, China will promote smart manufacturing to implement the 'two-step' strategy: The first step, by 2020, the foundation and supporting capacity of smart manufacturing will be significantly enhanced. Traditional manufacturing has basically realized digital manufacturing in its key areas, and has made significant progress in the intelligent transformation of basic and key industries. In the second step, by 2025, the intelligent manufacturing support system has been basically established, and the key industries have initially realized intelligent transformation.
Miao Miao, Minister of the Ministry of Industry and Information Technology, stated that intelligent manufacturing is the main direction of China's manufacturing transformation, and it is also an important strategy for achieving the two national strategies of 'Made in China 2025' and 'Internet +'. On the one hand, after years of development, China’s manufacturing industry has achieved Great progress has been made, and related technologies have also achieved breakthroughs. China has already had the foundation for the development of smart manufacturing; on the other hand, smart manufacturing has become the trend of international manufacturing, and its level of development will directly determine the competitiveness of China's manufacturing industry in the international arena.
The Ministry of Industry and Information Technology will also jointly the National Development and Reform Commission, the Ministry of Finance and other ministries and commissions will launch a series of support policies and measures in the next phase; at the same time, pilot demonstrations and other measures will also be adopted for smart manufacturing units in key industries, smart production lines, smart workshops, and smart factory construction. , Cultivate a group of system solution providers, organize the demonstration of industrial application pilots, and strive to form a group of outstanding solutions for the development of integrated industries and promote them.
Ingenuity stems from the details. At present, Quanchai is fully engaged in the development and technical reserve of the products of the Auto Sixth Non-road Country IV. Through lean research and development, lean manufacturing and lean marketing, it precipitates the craftsman spirit of Quanchai and builds it to meet the needs of the Chinese market and customers. Good product.
As the last firewall before the product was put into storage, Li Guangsheng, the head of the off-line inspection of the engine of the Quanchai Forklift, said that since 1987 he entered the work of Quanchai, this is 30 years. After entering Quanchai, he has been engaged in engine block casting. Engine test, engine internal inspection, etc. Due to the strict and responsible work attitude, the engine external inspection work began in 2012. Its main task is to conduct a comprehensive inspection of the appearance of the forklift engine to be warehoused, and to confirm the supporting status of engine exterior components. , Determine whether the appearance quality is qualified, whether the process execution is in place, etc.
At the scene, Li Guangsheng pointed at the small white point on the top of the engine nut and said: 'This one small white point is our assembler's confirmation that the screws are tightly tightened according to the process requirements. First of all, they have to self-test, I Also review to ensure that the product is qualified for storage.
It is reported that the total production capacity of the Forklift engine assembly line in Quanchai is 450 units, and the finishing line needs to be completed in two shifts. In the latest week, Li Guangsheng was mainly responsible for the external inspection of the day shift, that is, the appearance of more than 220 forklift engines was carefully performed every day. Inspection. Li Guangsheng said: 'The appearance of engine parts is not as important as the performance parts, which affects the normal use of the engine. Even some appearance parts may not be easy to see after assembling the vehicle, but we cannot relax the requirements.' He said on the engine Each of the details is crucial, and the customer's requirements are the first one. His job is to strictly control the forklift engine's factory appearance in strict accordance with the process requirements to eliminate quality defects.
Quality is above everything else. For Li Guangsheng, he may not even say what he calls his ingenuity. But his dedication to the essential work, dedication, seriousness and rigorousness are the perfect interpretations of the full connotation of the spirit of the entire firewood craftsman. All this stems from Quanchai. For a long time attention and attention to product quality.
At the gate of Quanchai Company, it is impressively marked with the words “Quality, Market, Benefit, and Survival.” This is the management philosophy of Quanchai people that has been summed up in the long-term business development and is of superior quality. It affects all time and again. Every employee of Chai.
Chen Hao, deputy director of the Quanchai General Assembly Plant, said: “My daily work is centered around quality, analysis of various quality indicators, tracking of quality improvement issues, and inspections that employees basically follow. The purpose is to ensure quality. The effective operation of the system ensures that our product quality meets the design and process requirements.
Lean production originates from Toyota. In the years before Quanchai began systematically to introduce this advanced management method, it is to use lean manufacturing ideas to continuously improve the quality of products, cost and efficiency of the company. It has been proved that lean production is indeed The various management and management work has played a very good role in promoting, and the idea of continuous improvement is deeply rooted.
In the technical quality section of the assembly plant, there are two quality kanbans, a zero-kilometer market performance with a whole-chassis forklift engine on the market, the repair rate performance, the performance of parts and process quality, and the other visual quality Improve the progress and quality of the project.
Chen Hao in charge of the assembly of a branch of the Technical Quality Branch, held a daily morning meeting, a summary analysis of the quality problems that occurred in the previous day's production process, together with the functional management department to propose solutions to prevent the recurrence of various issues.
In front of the exam, Quanchai people always insisted on innovation-oriented, quality-oriented, cost-oriented, service-oriented and customer-oriented, deepened lean production, encouraged full participation, actively accelerated quality, cost and efficiency improvement, inherited quality, and paid tribute to the ingenuity. Continuously enhance the development capability of the company.
This kind of persevering efforts and perseverance have also achieved good results. In 2017, Quanzhou C5 series engines and non-road three engines were put on the market in large quantities and were fully recognized by the host companies and users. The FAW Qingdao completed the assembly line successfully and became the first in China. The new product laboratory, non-road diesel engine production line, cylinder flexible processing line and a series of major technological transformation projects were successfully completed and put into production, and the enterprise's development capability was further upgraded.
It is understood that Quanchai Group is located in Quanjiao County, Anhui Province, the hometown of historical writer Wu Jingyu. It is a wholly state-owned enterprise of the county. It was established in 1949 and entered the diesel engine industry in 1970. In 1998, the core company Quanchai Power (600218) was successfully listed. In 2011, we accelerated the strategic adjustment of our product structure to the multi-cylinder diesel engine industry. After more than ten years of unremitting efforts, we have become a leading mid- and small-power engine R&D and manufacturing enterprise.
Innovation drives development and industrial upgrading seeks win-win results. At present, Quanchai Group has more than 3,300 employees, and its industries include engines, auto parts, plastic pipes, financial investments, etc., and has established a state-level enterprise technology center. Provincial postdoctoral scientific research workstations '. Series engines are widely used in automobiles, agricultural equipment, engineering machinery, generator sets, etc., and have established good cooperative relations with more than 20 domestic automobile companies and over 50 agricultural equipment and construction machinery vehicle companies. Since entering the multi-cylinder diesel engine industry, it has achieved a total of nearly 5 million units of multi-cylinder diesel engines. It is a well-known brand in the domestic engine industry.
- From "People's Daily China Economic Weekly Website Economic Network"