The reporter recently learned that Renishaw will launch the new EquatorTM 500 in the 4/9-4/13 CCMT.
Equator can be configured next to the turning and machining center, providing high-precision dimensional inspection data along with the production process, helping manufacturing companies increase production line production and process capabilities. The new Equator 500 is larger than its working space. With a diameter of up to 500 mm and a height of up to 400 mm, larger workpieces can be measured.
At temperatures ranging from 5 oC to 50 oC, the Equator 300 and 500 can accurately measure at any temperature change rate and scan speeds in excess of 200 mm/s. Each unit is compatible with an easy-to-use Organiser Operator software, EZ-IO software for process automation, and IPC (Intelligent Process Control) software for updating tool offsets on CNC machine tools.
Greater measurement space
When used with the SM25-2 scanning module, the Equator 500 is 500 mm in measuring space on the X/Y plane and 250 mm on the Z axis. When used with the SM25-3 scanning module, The height of the measuring space in the Z-axis of the Equator 500 can be extended up to 400 mm, so that stylus lengths up to 200 mm can be used to touch more features. The base of the Equator 500 can support a total weight Over 100 kg of workpieces and fixtures are space-saving, with a footprint of only 920 mm x 924 mm; this allows manufacturers of large workpieces to easily install Equator in the workshop together with production equipment. Measurements include Such as automotive and truck transmissions and engine housings, connecting rods and differential gear boxes and other transmission components, suspension castings, stamping parts, valves and pump and other workpieces.
High-speed measurement of size, position or geometry
Users of the Equator system want to reduce inspection cycle time to maximize process throughput. The Equator 300 and 500 are able to scan quickly and at high speeds to detect large numbers of data points on various features while maintaining altitude The repeatability of the measurement. Many Renishaw customers have used the Equator instrument for years. Their practical experience has proven that the collimator can simultaneously measure dimensions, position and geometry. In addition, there is no need to wait for the workpiece to reach the temperature of the chamber. , you can start measuring the workpiece geometry and key features.
Equator maintains measurement accuracy even at rapidly changing temperatures (operating temperature range up to 45 oC)
Climatic conditions can lead to periodic changes in shop floor temperatures, such as changes at different times of the day, as well as seasonal changes. For example, the workshop temperature in the morning is low, and then due to the increase in outdoor temperatures and the heat generated by the machine work, the temperature in the workshop will also be Equator. Equator has been proven to solve this problem through recalibration, which means that accurate measurements can be started immediately after the first workpiece is produced without being affected by changes in the ambient temperature.
Automatically update tool offsets directly from Equator 300 and 500
The Equator Series is compatible with the new IPC software, which continuously monitors and automatically adjusts the machining operation to ensure that the workpiece size is close to the nominal value and within the process control range. This pair of process offset correction capability improves workpiece quality and Manufacturing efficiency, while reducing rejects. Equator is located close to the CNC machine tool, allowing process adjustments during production, avoiding time delays or relying too much on finished (complete) inspections. An Equator can be connected to one or more A CNC machine controller.
Configure process control based on specific manufacturing operations
IPC software can calculate the average of the measurement results of multiple workpieces to determine the actual adjustment value for key cutting tools. For the purpose of process control, usually only one processing feature needs to be measured for each cutting tool, which is to achieve typical quality. For assurance (QA) purposes, it is necessary to measure multiple features that are quite different. The frequency and value of tool offset updates can be configured for each feature, based on design tolerances, process variations, and tool wear rates.
IPC is an internal function of the Equator Process Monitor software. It uses the most recent measurement data to determine the process corrections. An Ethernet cable is required to connect the Equator controller to a compatible CNC machine.
Reduce the reliance on professional and technical personnel
Using IPC software to automatically correct the process eliminates potential manual data entry errors and eliminates the need to rely on professionals to compile traditional measurement reports into process corrections for CNC machine tools.
Used with new automatically loaded workpiece systems
The new EQ-ATS Equator Automated Transfer System now works with the Equator 300 and Equator 500 Alignment Units; now, workpieces can be loaded onto the fixture plate prior to measurement, and the transfer system can then be automatically controlled by the control program. The workpiece is fed into the measuring space. After the measurement is completed, the workpiece can be removed automatically. The system can be used for manual loading by an operator, crane or forklift, or for automatic loading of workpieces by robots in the automation unit. This protects the Equator detector from accidental damage.
The EQ-ATS is easy to integrate and can be bolted directly to the base of the Equator.
Multifunctional comparator
The Equator is unique in its design and operating methods. The Equator 500 is now also used to measure large parts. The Equator 300 also has the advantage of measuring speed and temperature compensation, which further enriches Renishaw's flexible comparison measuring equipment. product line.
For more information, visit www.renishaw.com.cn/gauging