"CHINAPLAS" will be held on April 24-27, 2018 in Shanghai, Hongqiao, China. The National Convention and Exhibition Center will be held grandly. Bochuang Intelligent Equipment Co., Ltd. (Booth: 5.1J21) will exhibit a set of two boards. Smart two-color injection molding system with intelligent injection molding machine as the main body. Bochuang's second board intelligent injection molding machine is a new generation that realizes equipment interconnection, real-time monitoring of production and equipment, effectively helps increase equipment utilization, and provides fault early warning and rapid maintenance service. Two board injection molding machine
This system is based on the lean production needs of the customer market, relying on innovative technology, a unique two-plate intelligent two-color injection molding machine, one-time production of a folding stool. The system will traditionally require three sets of molds, multiple manual assembly of two-color folding stools, Intelligent unattended production in an injection molding machine and a mold. The production process is reduced by 50% compared with the traditional process, the cycle time is shortened by 30%, and the quality is improved by more than 20%.
Bochuang is positioned as the “second board intelligent injection molding machine expert”, and is the first batch of 46 intelligent manufacturing pilot demonstration enterprises, the national drafting standard for plastic machine interconnection and interoperability, and the national large-scale second board injection molding machine manufacturing intelligent factory demonstration base. The launch of the company is a comprehensive manifestation of Borch’s innovative manufacturing technology.
One, two board smart injection molding system: more lean, higher quality
The two-plate intelligent two-color injection molding system to be demonstrated this time will be based on Biotron BM800-260ML multi-material injection molding machine, horizontal robots, six-axis robots, nozzle cutting, turning mechanism, automatic assembly, and automatic conveyance. It is an unmanned product line. The chiller is equipped with RS485 communication function, and auxiliary equipment such as 'ALL-in-One' Compact Dryer'. In accordance with the set command, the default operation is performed automatically to realize double color. Folding stool products take, water cut, assembly and delivery and other intelligent unmanned production.
Second, two-plate intelligent two-color injection molding machine: Ten years grinding a sword, more mature and more stable
Bochuang's second board intelligent injection molding machine has the long life of the tie rod, the clamping of the moving plate, the reliable guiding of the pull rod and the anti-heavy load and other outstanding features.
BM800-260ML is the perfect combination of our company's second board technology and multi-material molding technology. The main shooting station is located in the center of the template, using electric melt glue, faster cycle, higher efficiency; after the side shooting table is placed in the fixed template Side, vertical to the main shooting table, L-shaped arrangement, two independent control of the shooting station, according to customer requirements for the free combination of the shooting station, as a monochrome machine, two-color machine, flexible, suitable for a variety of different customers Injection molding process. The clamping part adopts the BU series two-plate mechanism. The open stroke and the volume of the machine are no longer limited by the machine hinge, which improves the machine's adaptability to different types of molds.
Third, injection IPHM and MES software: Your injection molding factory loyal assistant
The two-plate intelligent two-color injection molding system is equipped with the iPHM injection molding machine's life and health big data system. It monitors the health status of the injection molding machine in real time, and can perform remote diagnosis and program repair, bringing more new experiences to our customers. And higher economic efficiency.
MES (Manufacturing Execution System) Manufacturing Enterprise Production Process Execution System Software is a production informatization management system for the manufacturing company's workshop execution layer. Injection Molding MES software provides companies with an effective way to transparently manage the injection molding production process, making up for company decisions. Layers tend to focus on the management of the plan and cannot monitor the flaws in the manufacturing process.
This software provides powerful report functions, allowing you to quickly obtain statistical analysis reports from the production floor; the production site can interact with the functional departments and share information, report abnormal information in a timely manner, reduce the number of stoppages, and regularly formulate equipment maintenance plans through OEE. The analysis of other performance control indicators helps enterprises to continuously improve the utilization rate of equipment. This fully achieves the production level of intelligent production and information management.
"CHINAPLAS" April 24-27, Hongqiao, Shanghai, China, Bochuang looks forward to witnessing the creation of a two-board intelligent two-color injection molding system that will create outstanding value for you.