After more than two years of construction and more than six months of operation, Jianghuai Automobile's new world-class light truck plant, the Xingang Production Base, has been officially put into production. The planned production area of Xingang is 3,900 acres, with a total investment of 5.5 billion yuan, and an annual production capacity of 200,000 vehicles. Jianghuai Automobile implements the brand up-strategy, aims to achieve green manufacturing and intelligent manufacturing, and designs and builds global light truck model factories in accordance with the highest standards in the world.
JAC Newport Base Panorama
In China's light truck market, JAC light trucks have always been known as 'high quality', not only being the first company in the domestic automotive industry to win the 'National Quality Award', but also being the first company to obtain light truck 'export exemption inspection' qualifications and gaining over 3 million worldwide. The quality of users' trust. The high quality of JAC light trucks comes from the industry's leading production equipment and manufacturing processes, standardized processes, master-level talents and advanced management concepts. With the production of world-class light truck factories, it will mark the manufacturing quality of JAC light trucks. Let's go up a new level.
JAC Xingang base mechanized operation map
World-class factory:
International top production equipment and manufacturing process
JAC's manufacturing standards and quality control capabilities are well-known in the industry. In recent years, the company has continuously obtained the cooperation between Weilai Automobile and Volkswagen. By standing at the high starting point of JAC's production system, Jianghuai Light Truck Newport Base has established the world's first light truck industry. Intelligent manufacturing platform, the platform consists of 2 closed fully automated press lines, 3 fully automated welding lines, 1 flexible and fully automated coating line for various models, 2 fully automated assembly lines and frame, front axle Such as light truck key assembly production line composition, set automation, information, digital and other features in one.
The press shop has 2 advanced closed fully automated press lines, with more than 10 press robots as the main operation body, including the leading 7-axis robots in the automotive industry, closed dust and noise reduction across the entire line, digital application design, intelligent logistics system and The FAS system fully realizes on-line cleaning, oiling, and automated manufacturing. The annual capacity of the pumping system is 13 million times.
The welding shop is like the future world. More than 100 robots are under stressful operation. It has 3 fully automated welding lines, high welding automation rate, high-precision control means, and flexible manufacturing processes. The main line of light-duty welding machines adopts the leading midrange frequency. Servo technology, effectively improve the quality of spot welding.
The paint shop has extensively applied artificial intelligence achievements, and has a smart identification, smart spray, and a flexible production line adapted to a variety of models. The body coating uses internal and external surface full robot spray processes, and dozens of coating robots, coating robots, open the door Robots work together to achieve full automation of painting.
The assembly shop fully adopts wireless communication identification and processing technology, and logistics automated delivery technology realizes intelligent logistics. The interior and door lines are all delivered with SPS materials, and the cab, front and rear axles, seats, tires and other module assemblies are automatically transported. All the key parts of the torque are tightened with a torsion tool and the whole process is traceable.
Not only that, Xingang Base has also built the first high-speed track test site in China's first light truck plant to meet the endurance test, running-in test, high-speed noise test, ride comfort test, and dynamic test at any time.
Advanced Systematic Quality Management and Standardized Operation Process
In terms of quality management, relying on more than 50 years of experience in the production of professional light trucks and external resources introduced through cooperation and innovation, JAC light trucks have established their own distinctive advantages.
First of all, the raw material ISO/IEC17025 certification standards, measurement instruments 3A certification standards, vehicle quality inspection 16949-ISO9001 certification standards, etc. to form the JAC light-card basic system processes, strict management and control of all aspects of the implementation details.
Secondly, the production of commercial vehicles is customized and the complexity of product production is high. For this reason, Jianghuai Light Card invited foreign quality management experts to enter the company many years ago, and trained a group of AUDIT quality reviewers of JAC light trucks. On this basis, a talent team consisting of quality management black belts and green belts was established. Based on the actual needs of customers, corresponding evaluation criteria were formulated and the products were tested in all directions.
Quality staff on-site review
Thirdly, JAC light trucks implement internal pursuits in quality management, external traceability policies, and ensure that each step of product quality has a responsible person.
In addition, the JAC light trucks continue to innovate, and the intelligent and informatized inspection methods are continuously upgraded. With the commissioning of the Xingang base, the online monitoring and informationization methods of the JAC light trucks will be fully upgraded.
Soft Power of Talents Creates Craftsmanship
Equipment, plants, products and other hardware are easily copied and surpassed. Talents, teams and corporate culture and other soft power are difficult to be imitated. First-rate companies must create first-rate 'talent ecology', how to develop, cultivate and use talents, and give full play to talents. The positive role of the company is the key to improving soft power.
'We have established a manpower management mechanism that meets the needs of the company's development to form a long-term mechanism. In addition, we actively cultivate various types of master talents. 'The person in charge of the human resources department of the JAC Light Truck is introduced.
Some companies attach importance to 'introducing' this 'one-off' action in talent management, while JAC light trucks pay more attention to 'cultivating' this 'long-term' work. At present, the JAC light truck factory has built a number of skills master studios. In addition, In the training of master talents, JAC Light Cards pays more attention to skills innovation and the masters “going out”. Through the application of national patents, the masters’ skills are converted into intellectual property and benefits, creating various conditions for masters to “go out” and communicate with the outside world. Learning, and actively applying for national and provincial awards to expand the influence of masters. In 2017, JAC Light Card Master Workshop completed a total of 46 projects and achieved a profit of nearly RMB 10 million.
In addition, in order to meet the high requirements for professional skills of new factories, as early as a few years ago, JAC light trucks began to select employees from different positions and sent them to various master studios to learn advanced technologies. Now, these talents have already played in the positions of the new factory. value.
Throughout the Chinese automotive market, quality is the iron standard of the market. German automotive adheres to its quality and has been selling for years; China's self-owned brand cars have been short of quality in recent years, which has ushered in an explosion in sales; JAC light trucks have occupied for a long time. The first position in domestic high-end light truck market is also due to the long-term pursuit of product quality. With the launch of new world-class factories, the manufacturing level of JAC light trucks will be upgraded again, and will be based on the advantages of existing equipment, talents, processes and management. Build a world-leading manufacturing system, leading the Chinese light truck industry to build the first world-class light truck brand.