In recent years, the rapid development of China's plastics industry has witnessed success in the industry. However, as we can see from the presses industry in China, the field of mechanization in China's plastics production and manufacturing industry occupies a large area, the penetration rate of automation production is high, and the digitization, the proportion of intelligent production workshops lags behind. Automation workshop. A professional pointed out that China's plastics processing plant equipment intelligence to implement the information, digital and Internet technologies, to the press machine equipment is really on the 'smart brain'.
Install 'Intelligent Brain' for presses
At present, many of China's large and powerful companies are exploring intelligent presses, developing intelligent production lines, optimizing the industrial structure of China's plastics industry, and upgrading the core competitiveness of the press industry. The author has simply collected some information.
Haitian 'Manufactory Go Factory'
Haitian designed and developed a new system, a new architecture and a new business model for the injection molding machine shop through information, digital and cloud computing technologies, and called it a 'pipe factory'.
Through the wireless networking technology, big data technology and cloud computing capabilities, the system will connect the injection molding machine to the Internet, and control the on-site information of the injection molding equipment in the workshop, such as equipment information, manufacturing information, product information and reaching information. The real-time and transparent management of the production situation enables the factory to conduct standardized production that can be controlled and controlled, and realize the automation and informationization of the smart factory.
Dalit triple/screw extruder
According to the PLC with a PLC or PCC system, the Duplex triple/screw extruder realizes interconnection and interoperability in the production process, and realizes automatic control and online monitoring through the network technology.
With the help of a color touch screen, the manager can clearly and intuitively monitor the machine operation, production status, understand product information, ensure product quality, and more timely adjust raw material usage, increase utilization, and reduce energy consumption.
LED bracket automatic precision injection system
Guangdong University of Science and Technology, through school-enterprise cooperation, developed an LED bracket automatic precision injection system and put it into use at Dongguan Shitongda Electromechanical Technology Co., Ltd. to increase the LED fixture productivity of the company by about 50% and improve the accuracy by 1 to 2 levels. Effective and stable, safe and efficient operation.
At the same time, the realization of 'machine substitutions'. According to public data shows that business personnel save 75%, from the original one machine to one machine.
In order to accelerate the intelligent development of presses in China, the Ministry of Industry and Information Technology has issued the “Guidance Catalogue for the Promotion and Application of the First (Set of) Major Technical Equipment (2017 Edition)”. Plastics machinery equipment is involved in forming and processing equipment, new types of light industrial machinery and large-scale environmental protection. The areas of comprehensive utilization of resources and resources are key development targets.
The realization of intelligent data production in an all-round way is an inevitable trend in the development of China's press equipment. Enterprises need to step up the transformation and upgrade under the spring breeze of policy, and implement it step by step according to their own conditions. The ultimate goal is to realize intelligentization of press equipment and automation of intelligent factories. .