Witten manipulator: with two automatic injection molding machine production
Ai Fu Mai Automotive Systems Co., Ltd. is a wholly German-owned auto parts manufacturer with expertise in automotive fuel management systems, engine systems, brake systems and seat comfort systems.
In the production of a new fuel tank valve cover, due to the technical and material specificity, the need for the use of two injection molding machine with the production of an injection molding machine will ring injection molding, into another injection molding machine, injection molding bonnet body In order to solve the real-time barrier-free transfer of semi-finished products, after comparing the solutions provided by many suppliers, the company's management finally chose WITTMANN BATTENFELD as its partner to supply the mighty robot and automation equipment Two injection molding machines for fully automated production.
WITTMANN BATTENFELD for the production of a mighty CW838T robot and a mighty automatic box changing equipment. The entire production process without human intervention, the robot will be produced by the injection molding machine A removed, the direct pre-loaded The mold cavity of the injection molding machine B, at the same time remove the valve cover finished product into the product collection box.Collection box full of boxes, automatically replace the empty box and the full box output.
Fuel tank valve cover by the ring, valve cover body composed of two parts, by two injection molding to produce
The complete automation system for the formation of the fuel tank valve cover consists of two injection molding machines and a mighty CW838T robot and a mighty automatic box changer
The CW838T robot is the largest robot manufactured by WITTMANN in China, suitable for general in-mold automation and large-scale product removal. The main technical parameters of the CW838T robot are 15kg load capacity, 2m / s operation speed and 12S cycle time Stroke may be), fit the injection molding machine clamping force of 300 ~ 1000t machine.
The automated system provided by WITTMANN has helped AlfaMay achieve a stable and efficient production process while reducing the energy consumption and ensuring the consistent production cycle for each product. degree.
ENGEL Robotics: Excellent performance in the automotive and electronics industries
ENGEL from Austria has independently developed and manufactured the ENGEL brand robot arm and a robotics manufacturing center in Dietach, Austria since 1980. With more than 38 years of automation in the industry, ENGEL has been operating in Austria, Germany, North America, South Korea and Shanghai, China, respectively. In the Czech Republic, there is an automated factory that designs and manufactures conveyor systems and control cabinets. The global automation department employs nearly 400 people and provides customers worldwide with a single robot to complex turnkey projects Overall solution.
ENGEL robot designed for ENGEL injection molding machine supporting the development of linear robot load 3 ~ 120kg, 6-axis robot up to 240kg, to meet the 28 ~ 5500t injection molding machine forming the different needs, including embedded, testing, picking, cutting material Head, print, assembly, laser cutting, coating and polishing and so on.
The ENGEL linear robot includes the e-pic B, e-pic Z and viper models, of which the e-pic B uses new kinematic technology that combines linear motion with the rotating arm; e-pic Z is a smart linear Robot, with special performance; viper is a proven durable and energy-efficient linear robot with maximum output advantage. 6-axis robot is the easix model, it is highly flexible, with an integrated control system and all plastic Processing the required performance.
ENGEL robot series products
ENGEL manipulators are currently exported directly from Austria to the world, the entire device in terms of hardware or software are walking in the forefront of the industry.
The greatest advantage of ENGEL robots compared to other brands of robots equipped with EUROMAP67 or JIS interfaces is their complete integration into the ENGEL injection molding machine system, which allows direct control of the robot movements through the control system of the injection molding machine, allowing seamless integration between the injection molding machine and the robot The control system can greatly shorten the production cycle time and maximize the production efficiency by functions of synchronous operation, multi-stage dynamic and intelligent vibration control, etc. Efficient control and maintenance control can reduce the hardware consumption and extend the service life. The vacuum control can make the enterprise gas Which can reduce the consumption by up to 60% .Among them, the synchronous operation can make the robot pick-up follow the mold opening and closing mold or the mold ram together to reduce the pick-up time to reduce the whole production cycle.The intelligent vibration control is the robot through the software The injection molding machine vibration, jig movements and other external interference to compensate for the initiative to improve the repeatability of the robot positioning accuracy, which for precision connectors and embedded motion accuracy has greatly improved, and reduce the impact of vibration on the cycle time, ENGEL manipulator Excellent performance in the automotive and electronics industries ENGEL currently only be achieved through an integrated system.
Manipulators can be operated on the injection molding machine panel
In terms of operability, ENGEL's software integration technology enables operators to program and control robots directly on the injection molding machine's operator panel, as well as to program and control other peripheral automation devices through the injection molding machine's operator panel. As a result, Complex processes such as mesh panel embedding, visual inspection, product weighing and label printing can save about 6% or more of the cycle time and increase total output by about 7%.
Injection molding machine / manipulator control panel
ENGEL integrated system
ENGEL is the world's leading manufacturer of plastic injection molding machines and is the perfect partner for automation and injection molding machines. The same quality of parts as the injection molding machines, stable manufacturing processes and maximum productivity are all benefits of our customers' successful production With many years of experience in injection molding industry projects, with the advancement of Industry 4.0, ENGEL Automation has entered a strong market and expanded into China and even Asia.