Chengdu CLP Panda Display Technology Co., Ltd. workshop operators through the computer technical parameters of the LCD screen testing
Early in the morning yesterday morning, LIAO Lian-jun, a technical engineer of the Chengdu Panda Display Technology Co., Ltd. (hereinafter referred to as 'Chengdu PIGEON'), came to the workshop early and checked more than 200 parameters A panel of defects, the future mass production yield data accumulated his work on this day and the past week there is no difference .Liao Lianjun not only during the Spring Festival, Chengdu, Chengdu Panda production line of more than 700 people are on duty, 24 hours a day produce.
Station 374,000 square meters in the second plant, saw numerous mechanical arm is in an orderly busy, but rarely see the staff figure. Glass substrate in the operation of different machines, the convergence are based on strict data Calculation, a sheet of thin as onion skin of the LCD panel off the assembly line .It is with more than 1400 like Liao Lianjun struggle, the total investment of 280 billion yuan, with a total construction area of 870,000 square meters of 8.6 generations of LCD panel production line Project, from piling construction to put into trial operation only took 16 months to create a LCD panel project construction, 'CLP speed' Chengdu speed '.
Ultra HD 8K resolution
The annual output is expected to reach 12.5 billion yuan
Chengdu CECT Panda location more than a year ago, or a busy site, but now it is another facade of modern factories everywhere .Liu Lianjun responsible for the second factory quality inspection at least twice daily between the workshop and office .Because 'Too many things to deal with,' he took just over 10 minutes to walk over a kilometer.When entering the production line, the modern facilities in the huge workshop under the white light were breathtaking, , But also from Japan, the United States, South Korea, etc. Now, hundreds of workers at night around the introduction of technology into these devices, adjust the parameters, with no error.
From September 28, 2016, the official start of construction, to January 28, 2018, all completed and officially lit, the project took only 16 months to become the global LCD panel project construction model.The project is expected to be in the first half of next year Full production, can achieve annual output value of about 12575000000 yuan, annual profit tax of about 1.437 billion yuan.
From light to full production, all aspects of the technical department still need to run in. Liao Lianjun almost every day wearing a clean clothes' fully armed 'to be here for more than 10 hours.' People, machines, materials, law, Even a slightest mistake can cause display panel defects. "Standing in front of the panel defect inspection station, Liao Lianjun told reporters, and they have to do is to test the device through the import of different content to check out the panel defects and analyze the possible causes .
At the beginning of the new year, home TV began to emerge a new trend - 8K television gradually higher than the existing ultra-high-definition 4K resolution gradually emerge.It is reported that the Tokyo Olympics in 2020 will achieve 8K video broadcast.With the content supply Increase, 8K test water application, will bring a new round of development opportunities for the display industry Chengdu Chengdu Panda G8.6 LCD panel project based on big data analysis technology, building intelligent, digital workshop, is the first completely autonomous Construction and operation of the 8.6 generation metal oxide (IGZO) LCD panel production line, is precisely for the 8K ultra-high resolution television market LCD panel production line.
Technology is the key innovation
Intelligent Brain Command Green Factory
In Chengdu CLP Panda, a glass substrate to go through 10 days, nearly 200 processes, the total travel of up to 15 km in order to become qualified products off the assembly line. The middle to go through the metal coating, gas deposition and other physical reactions and chemical reactions With such a complicated program, which can not be done manually, all the work machines must be connected through automation, so the project attaches great importance to technological innovation from the very beginning.
According to Ma Qun, deputy head of the Integrated Management Group of the project headquarters, there are already over 1,400 project staff from the initial stage of formation of more than 100 employees. "Technical lines do not necessarily win, but technology will not necessarily lose. , The key is innovation. "Ma Qun said, 'technology group accounted for 85% of the total number of companies in the register, and 54% of the company employees have a bachelor's degree or above the eve of the Spring Festival, the Secretary-General also visited us and encouraged us Seize the opportunity to redouble its efforts in technological innovation and promote the creation of manufacturing in China to create changes in China's speed to change the quality of China's products to the Chinese brand change. 'Currently, the project mainly produces 4K HD LCD panel, a year Production of nearly 10 million large-size LCD panels, the main supply Skyworth, Changhong, Panda and other customers.
Production line next to the reporter saw a few pieces of the panel is rolling slowly on the assembly line. Large and empty factory almost can not see the workers, the shape and size of the robot is active in every process, and some are handling and delivery of materials, Some are using the arm to grab the glass substrate, and some are coating the glass panel ... 'Look, it is already producing 58-inch LCD display.' Liao Lianjun told reporters that one of the core technologies behind this Metal Oxide Technology.
According to reports, the full name of the metal oxide technology is indium gallium zinc oxide (IGZO) technology, not only to achieve ultra-high definition resolution, but also with fine, off current is low, more energy-efficient and low process temperature. It is important to be compatible with LCD panels of various sizes, so as to improve the yield. As a result, under the same investment scale, this product is more cost-effective and capable of dealing with market risks. "Liao Lianjun said.
At the same time, we are also devoting ourselves to building a green and smart factory, importing more than 15 sets of intelligent systems to control product quality and real-time status, and implementing preventive feedback and accurate traceability of bad quality. "Ma group told reporters that the company is green on the environment Great investment in energy, power consumption, the entire plant has applied advanced technology, the industry is green model. The project uses natural gas, steam and other clean energy and raw materials, LED lighting system energy consumption reduced by about 20%, annual savings The paper is equivalent to nearly 10,000 adult trees.
Driven electronic information industry
Help Chengdu high-quality economic development
Earlier this year, Chengdu CSPC 8.6 generation LCD panel production line project six supporting enterprises focused on starting standing in the CEC Panda Square look south, you can see the United States Corning, Golden Delicious and other projects in the construction site.
The 6 supporting companies that started the project are mainly upstream enterprises of Chengdu CEC Panda 8.6 Generation LCD Panel Production Line project and will provide on-site facilities for the project in terms of polarizers, liquid crystal diaphragms and new thermal materials. " Introduction, LCD panel industry has the characteristics of long upstream and downstream industry chain, attach great importance to the localization of raw materials, localization, supporting the development of enterprises to achieve the liquid crystal display industry chain of key raw materials and components on-site facilities, not only can further reduce the time and cost , Transportation costs, but also can achieve joint development, promote the simultaneous development of upstream and downstream enterprises to enhance the overall competitive advantage of LCD products.
A screen to drive an industry is expected in the first half of 2019, Chengdu Panda 8.6 generations of new generation of smart green LCD panel will reach full capacity, driving the new display area in Chengdu and its peripheral supporting industry is expected to reach 20 billion yuan in output value, to achieve The output value of the upstream and downstream industries is more than 50 billion yuan, constantly upgrading the level and level of the new display industry in Sichuan and the whole country.
The report of the 19th NPC pointed out: China's economy has shifted from a period of rapid growth to a stage of high-quality development. It is now in the crucial period of transforming its mode of development, optimizing its economic structure and transforming its growth momentum. Building a modernized economic system is an urgent requirement across the border And the strategic goal of our country's development.Nowadays, in the Chengdu Electronic Information Industry Functional Area, not only are Chengdu CEC Panda, Intel, Grosvenor, Huawei, Lenovo, Shen Tian Ma ... more and more global industry giants are R & D institutions and cutting-edge production line layout here, supporting the Chengdu electronic information industry climbed from one hundred billion to one trillion.