Rejuvenation of China's seed industry, the need for first-class seed processing equipment. This is well-known truths and common sense.
Since the seed engineering projects began in the 1980s and the 1990s, a number of imported equipment have been introduced one after another, opening up the trend of upgrading the seed processing industry in our country. However, in the next 30 years, similar or similar products have been used in both China and foreign countries There has not been much change ever since, and wind screening is the most important part of almost any processing plant that processes a variety of crops, whether seeds or consumer grains. Unfortunately, decades have passed However, the wind screening has not been any improvement, all enterprises in this area seem to be trapped in innovation.
Punctuate the innovative ceiling
The good news is finally coming in 2017. In 2017, global leader in seed processing, Petkus restarts the screening of PETKUS M12s - a masterpiece it has successfully completed, and no seeds or grain processors are available. With ease of operation, environmental considerations, increasing flexibility and efficiency, Petkus has developed a new generation of cleaning machines PETKUS M12s after a long period of subdued development. This product replaces the traditional manual adjustment by touch screen operation and simplifies Operation and control; illuminated extraction step, easy-to-open scaffolding screen with shutter support, and a screen-changer and replacement system for easy screen change making this cleaner safe, easy and easy to handle. Overall, See, replace the screening time can be reduced by 80%.
Working closely with industry partners, Petkus improved its wind selection system to dramatically improve efficiency and accuracy. After screening, the grain passes through the gravity sorting station tunnel, where the material layer becomes loose. The efficiency bottleneck for each wind screening: The denseness of the thick layers at high capacity In addition, the main wind selection system includes a unique three-duct system that is electronically controlled by ultrasonic sensors based on the thickness of the bed , Automatically adjust the damper is to ensure continuous and uniform air flow rate, balance processing plant dust removal system common air fluctuations.
PETKUS new multi-purpose coating machine also set a new coating standards.With the development of the seed industry, through the coating technology to obtain the quality of seeds has become more and more important.Traditional continuous and batch coating machine Usually increases wear and tear, coating and mixing can also result in mechanical stress and grain wear, and up to a 2% reduction in germination rate. So far, high dilution rates of crust and pelleting compound coating formulations still require coating and baking Drying of two separate processes The PETKUS Multifunction Coater allows the coated seeds to be dried directly in the mixing chamber. Drying is achieved with special air cushioning technology and metal-free deflector. Machine can be coated and dried at the same time, increasing fluidity, while ensuring the gentle seed treatment and the best surface coverage.In addition, multi-function coating machine airflow technology also has a second function: to ensure The helical movement of the seed moves up and down with the baffles to achieve the best mixing effect. The more grains move in a second, the more likely all the seeds are to be uniformly coated, so the high mixing strength ensures a very even grain distribution . The special spin cover makes it easy to access the unit, so maintenance and cleaning are easy. Other equipment usually allows only half or one third of the cover open. Petkus' equipment covers rotate 180 ° to mix any It can be easily reached and cleaned at any point, which not only ensures the absolute clarity when changing the variety, but also avoids cross-contamination.
Founded in 1852, PETKUS Technologie GmbH is the world's first seed selection machinery and equipment manufacturer. Today Petkus has developed into a global seed, grain processing and processing technology as well as feed processing One of the major suppliers of equipment, including seed processing and drying equipment, seed cleaning equipment, seed treatment, coating and pelleting equipment, cereal drying and storage equipment, mixed feed processing equipment. Currently, the company in China, Italy , Spain, Russia, Ukraine, Belarus, Australia, Turkey and other countries with offices in Bulgaria, France, the United Kingdom more than a dozen countries have a branch office.Petskusi subsidiary in China Petkusi Technology ( Beijing) Co., Ltd. for many years, has with dozens of large and medium-sized seed companies reached a cooperation.
Lead seed industry equipment change
Compared to other major competitors, or acquired, PETKUS continue to invest heavily in research and development, every year, new innovative products and innovative applications come out, in addition to the latest generation of coating machines, full computer-controlled gravity, wind Screening, including corn ear color sorting machine, mobile seed processing line, seed processing vehicles, etc. ... are leading the world's seed industry equipment changes.
It is understood that Petkus R & D - 'ROEBER Institute' is PETKUS R & D engine, which is in honor of the founder of the company named after the ROEBER represents the company's past, future, history and 'meet their own high requirements A leader in technology through innovative products and solutions' vision, an interdisciplinary team of engineers and scientists is investigating new technologies, integrating different technologies and developing related products in the following areas: Optical sorting and analysis methods , Hygiene and disinfection methods -, aerodynamic flow engineering, coating methods.
In addition to the technological breakthroughs mentioned above, the OptoSelector Color Sorter has also been redefined for precise sorting. OptoSelector's advanced software system enables image processing of individual particles and comes standard with size and shape recognition. By recognizing the shape The difference is that the same defective grain of the same color as the good grain can be removed. Similarly, broken and deformed grains can be removed.
While OptoSelector can accurately detect all visible light for any application, Petkus offers NIR options for special needs, providing an additional Near Infrared Imaging technology based on InGaAs sensors that extends the OS 900's ability to identify the smallest color difference, Even near infrared spectral range information.
OptoSelector's software was developed and designed in Germany to ensure the highest level of continuous reliability. The device is easy to connect to the corporate network based on the Windows system software platform. In addition, ROEBER can provide customers with 'Internet' remote support as aided reliability, device setup And develop further tools.
The new generation of TeachNSort software goes beyond automated chromatographic learning and provides automatic parameterization through user-supported learning techniques. No special knowledge is required for panchromatic image processing. Users use his knowledge of practice and feed the OS900 unsorted samples and screens On the image shown, the user decides whether the pellet should be retained as a good material or discharged. TeachNSort automatically processes other pellets.
Gmid-ex gravimetric sorter can be more precise sorting, eliminating the reflux. So far, the reflux section still need to be selected on the same or another grading for secondary sorting. Gravimetric selection of mixed materials seriously reduce the problem Sorting accuracy and productivity The backflow during processing increases the pressure on the grain, resulting in mechanical damage. As a result the recirculation section can only be considered as a secondary quality seed.
PETKUS Gravimetric Cleaner Gmid-ex is equipped with all the standard G-series gravity-fed technologies, with the third final part modified. The new countertops are arranged in a zig-zag rib structure, The line arrangement extends to the heavy material discharge port.Using the traditional gravity cleaning equipment, the specific gravity and air flow is often not enough to completely guide the light material to the discharge port.Mixture of light and heavy material, resulting in the reflux part. As the lift increases, the air flow changes, and as a result, the heavy material moves up the stairs, separating the light weight from the fine one.
The standard Pettronics G-Series Gravimetric Separators can be easily retrofitted or upgraded with 'mid-ex' worktops. The new 'mid-ex' gravimetric separator can be connected via WI-FI to your tablet or smartphone. Any location for operation or technical support. Up to 500 different settings can be stored. Remote service for remote maintenance. Multilingual intelligent service and PLC control. DF Series fluid bed dryer for gentle drying, compact design .
PETKUS Fluid Bed Dryer is designed to provide gentle, flexible drying of the seed after coating, with a large amount of liquid sprayed on the coating to increase the water content of the material by up to 5%. Fluctuating weather conditions and High humidity environments also affect water content, so seeds or grains are dried to maintain budding rates and fluidity with the necessary measures. The PETKUS Fluid Bed Dryer ensures the optimum level of moisture the user desires.
Lead seed processing into a new era
It is also understood that at present, ROEBER College corn ear color selection equipment is being tested and will soon serve the global seed industry customers.At the same time there are a wave of new products on the road, such as the use of small seeds and vegetables, flower sorting machine, Small proportion of small pelleting pelletizing machine and so on.
Welch said that the only constant in the world is change.Putculus China President Hu Ming believes that although agriculture is slow, it will not reverse the trend, including the research and development of seeds and the transgenosis and other factors.Peterculus Seed processing technology is also entering a new era.
He introduced that the PETROE ROEBER Institute will present to the general public a 'non-chemical seed treatment method for health starting from the cradle.' To prepare the right technology for the future, at the German Agricultural Association's Hannover Messe 2017, Dr. Doreen Thoren, Head of R & D at ROEBER Research Institute, gave an impressive demonstration and implementation of this concept, sponsored by the German Federal Organic Agriculture and other Sustainable Agriculture Organization (BÖLN) , Which focuses on the theme of 'Innovative, non-chemical seed treatment'.
Doreen Thoren, Ph.D., Head of R & D at the ROEBER Institute in Pettus, at the German Agricultural Association 's Live Crop Production Forum at the 2017 HANNOVER MACHINERY show, shows' From the Cradle of Health - An Innovative, Non-Chemical Seed Treatment'
Through sophisticated technical procedures, healthy, pathogen-free and germinated cereal seeds can be selected and produced even without the use of chemicals. "Clearly, before the seed coating technology people were using the full and accurate cleaning techniques To produce healthy seeds. "Thoren emphasized the importance of modern processing plants.
In addition, the technology provided by ROEBER HySeed bio can significantly reduce or completely eliminate the colonization of cereals by various fungi and bacteria. "This means that the seeds can be sterilized and upgraded at the biological level," Thoren said. Numerous tests done on many different crops have shown that the application of active steam technology can greatly improve the seed germination capacity.
It is understood that another major advantage of this technology is that in addition to the active steam in the same platform can also be used with other seed protection applications.This means that sterilization and coating can be done on the same equipment.This also open the protection Prospects for Seed Processing Applications.
Hu Ming disclosed that the REOBER HySeed bio 25 seed treatment equipment and active steam technology will be officially launched in mid-2018, providing organic agriculture with the opportunity to seed seeds effectively without chemicals.