First, the function of silicone masterbatch and application areas
1, silicone masterbatch function
Effectively improve the processing performance, high mixing rate, flow, filling, mold release to reduce the accumulation of die.
Significantly reduce the friction coefficient, improve the slipperiness, reduce processing energy consumption, improve production efficiency and extend processing equipment life.
Improve the dispersion of pigments and fillers, with good stability and non-migration.
Improve the melting rate and deformation of plastic effectively, reduce the viscosity, improve the plasticization, prevent the melt burst, improve the smoothness, gloss, touch and abrasion resistance, corrosion resistance, aging resistance and elongation increase of the plastic products And cantilever impact strength.
With the organic metal salt of magnesium stearate, ammonium polyphosphate, aluminum hydroxide, pentaerythritol mixture, etc., both with the substrate polymerization, but also with the silicone polymer synergistic reaction to improve the two polymer permeability Promote the formation of carbon layer, prevent the formation of smoke and flame development to achieve a good flame retardant effect.
Safety and environmental protection, in full compliance with EU environmental standards.
2, silicone masterbatch applications
It is widely used in thermoplastics such as PP, PE, EVA, EPDM, ABS, PA, PC, PBT, PPO, PPS and POM etc. It is widely used in modified plastic, halogen- Large injection molded parts, thin-walled shaped complex plastic parts, plastic pipe and other fields.
Usage: Silicone plastic additives and thermoplastic resin directly mixed in proportion, and then molding processing. In plastic processing, can be widely used as a flow promoter, anti-caking agents, flame retardants, lubricants, hydrophobic Such as: flame retardant synergist for polyethylene-aluminum hydroxide / magnesium halogen-free flame retardant system, general purpose Polystyrene impact modifiers and lubricants.
For polyolefin cable production not only has a good flame retardant effect, but also improve the gloss of the cable surface, feel, insulation and anti-aging properties.
For high-grade shoes, plastic shoes so that the end with ultra-high wear resistance and scratch resistance.
Second, used in thermoplastic filled with high halogen-free flame retardant, high filling enhanced modification system
1, Mg (OH) 2 halogen-free flame retardant PA66 polyamide resin: resin PA66100
Resin PA66 | 100 |
Mg (OH) 2 | 50 |
Sb2O3 | 7 |
R-8004 silicone plastic additives | (2-3% of the total system) |
other | Appropriate amount |
2, GF (glass fiber) enhanced flame retardant PA66 process; low smoke Mg (OH) 2 flame retardant PA6 process; HIPS (high impact polystyrene) flame retardant modification process:
Resin HIPS | 100 |
R-8004 silicone plastic additives | (2-3% of the total system) |
AI (OH) 2 | 50 |
Flame retardant Mg (OH) 2 | 10 |
Coupling agent, toughening agent | Appropriate amount |
3, high-filled flame retardant PVC modified process; and other resins (PE / PP / PVC / PU / PF / AF / PET / PBT)
Resin | 100 |
Flame retardant (DecaBDE) | 20 |
CaCO3 | 30 |
R-8004 series of silicone plastic additives | (2-3% of the total system). |
Third, high-filling enhanced plastic modification process:
Plastic filling modification refers to the plastic molding process, by adding a certain amount of inorganic or organic filler, the purpose is to reduce the cost of the product, or make certain properties of the resulting plastic products have been improved, or to give some of the plastic filled Kind of function
1, CaCO3 filling HDPE process:
Resin HDPE | 100 |
Filler CaCO3 (1250 mesh) | 250 |
LDPE | 35 |
Coupling agent | 2.5 |
LLDPE | 12 |
R-8004 silicone plastic additives | (2-3% of the total system) |
2, BaSO4 polypropylene filled PP process:
Resin PP | 100 |
BaSO4 | 30 |
Coupling agent | 2.5 |
R-8004 silicone plastic additives | |