At present, a new round of scientific and technological revolution and industrial reform and China's accelerated transformation of economic development form a historic intersection, the international industrial division of labor is reshaping the pattern.On April 6, 2016, Premier Li Keqiang chaired a State Council executive meeting, China made 2025 As a program of action for the Chinese government in implementing the first decade of the strategy of building a powerful nation.
Guided by China's 2025 program of action, the kitchen and electrical enterprises, represented by the brands such as the United States, Germany, and the United States, responded in response to the intelligent transformation of traditional manufacturing.
Intelligent Manufacturing is a system
The characteristics of China's manufacturing industry determine that we can not copy the reform model of German Industry 4.0 Most Chinese manufacturing industries are formed from raw materials through the layers of processing products, the supply chain and coordination are demanding: the entire manufacturing value Chain, the customer issued orders, scheduling enterprises, planning, production, procurement, preparation and coordination, but also consider how to implement in the production line, how to stimulate the internal production suppliers, logistics and distribution.
In the case of Midea, Midea increased its manufacturing efficiency by 15% per annum as of the end of 2016. The automation rate for the entire group was 16.9% (average of 7.9% for the household appliance manufacturing industry), and the stock of raw materials was reduced by 90% , The formula of logistics loss is reduced by 58%.
Under the smart manufacturing 2025 strategy, Midea has invested and integrated resources in new industries such as industrial interconnection, IT system construction, T + 3, Industrial 4.0 and KUKA etc. At present, Midea has built a platform for equipment automation, production Transparency, logistics intelligence, decision-making data 'five dimensions based on, including software and hardware based intelligent manufacturing system.
The person in charge of the United States and kitchen electricity and the "Aiken appliances," the exchange of talked about, intelligent manufacturing, by no means 'machine generation' or even 'a few robots' so simple in the United States, smart manufacturing is a System is the flow of data and products based on the deep integration of the Internet and the Internet of Things, in which every aspect requires advanced technology as a support. The machine generation, the unmanned factory are just one of the smart manufacturing projects of the United States Necessary links.
Based on this, Midea microwave oven company has built seven steps from market customization to intelligent design, intelligent scheduling, resource management, supply chain coordination, cloud manufacturing and finished goods logistics through positive innovation consciousness and innovation mechanism , Etc. Based on such first-mover advantage, Midea Microwave Corporation took the initiative to take the lead in the group's smart manufacturing pilot project.
In 2017, the opening of the German-Italian large-scale smart factory opened the prelude to the core technology, exquisite workmanship and perfect quality of German-Italian electric appliance.
Smart factory intelligence, digital management system, and IOT technology under the warehouse logistics system, have put on the wisdom of this plant thumbs up with RGV car and automatic stacker for raw materials, molds, finished product automated access Of the intelligent warehouse, but also with the spray line, the assembly line seamlessly docking; equipped with intelligent terminal production equipment, with the total control system issued instructions to replace the original manual manual production distribution; robot can automatically identify the bus line 6 different Variety of products and match the carton, packing sealing; Each product of the man-made material method Central (5M1E) 6 production process data and product manufacturing code binding, to achieve accurate traceability.
The first domestic integrated kitchen industry listed companies, the United States big integrated kitchen 666 million last year, the proceeds of 666 million, the fastest growth in 2007. Zhejiang United States in 2017 the introduction of Germany's CNC turret punch press and CNC laser cutting machine, Canada Agfa CNC bending machines and shears, as well as the Swedish ABB laser welding robots and other international advanced high-end manufacturing equipment. Zhejiang Meida intelligent stamping production lines, through industrial computer programming and robot to complete the feeding, blanking, bending, punching, Tapping, grinding, turning, molding and other processes of the entire automated operation, to achieve full automation stamping production line, and with infrared sensor safety alarm system to intelligent stamping production line, for example, the original 1 punch press requires 1 operator, a Auxiliary workers, and now 6 sets of 250 tons of punch just take care of a computer on the line, not only increased production efficiency, but also greatly improve the processing accuracy, but also to protect the operation of the safety.In the high efficiency of the production line, the same Zhejiang Mei Da Not relax on the quality of the product control.In the assembly line, one by one 'quality control point' label is very eye-catching, online with nearly 20 quality inspection procedures, such as electrical appliances Six-in-one intelligent detection, through the precision equipment and instruments of integrated stove grounding, leakage, pressure, insulation, start, power six major aspects of quality testing. Only through these layers of strict testing of qualified products to flow to the final Packing and storage procedures.
'Zhejiang MeiDa's annual production capacity is 200,000 units, and 350,000 units will be integrated in 2017. According to Zhong Chuan-liang, vice president of Zhejiang MeiDa,' In addition, it is estimated that the upgrade will be completed in August Rebuild two production lines, put into operation, production capacity will be higher.
Intelligent logistics and warehousing for the icing on the cake
In the field of logistics and distribution, Midea started the logistics integration and synergy of 17 provinces, autonomous regions and municipalities in the country with the initial capability of providing all-round logistics solutions and initially realized the efficient end-to-end logistics system of warehousing, trunk lines, branch lines and the last mile Construct.
Wisdom is not only the wisdom of end-use applications, but also the wisdom of manufacturing and manufacturing in the past two years, including the collection of consumer data, including the manufacturing of advanced intelligent device applications including intelligent devices in the logistics sector.
Germany and Italy wisdom warehousing
The first intelligent warehouse of Zhejiang MeiDa was completed in 2014, with a storage capacity of 15,000 units. In January 2016, Zhejiang MeiDa started construction of a new intelligent three-dimensional warehouse, the main design using the domestic advanced warehouse logistics control technology and equipment to establish Fully automatic intelligent warehouse, building area of 6,100 square meters, storage capacity reached 36,000 units, to achieve the product from the warehouse, storage and storage of fully automated operations and monitoring and management.
People who have been exposed to the integrated stoves know that an integrated stove is about 200 pounds in weight. Manual handling is not only time-consuming but also very inefficient. It originally required more than 100 people to handle the warehouses. Now it is put into use by Zhejiang Meida Intelligent Warehouse, Only one person in front of the computer can easily monitor, substantially improve the company's warehousing and logistics management level and intelligent manufacturing level, reduce labor costs, improve labor productivity and comprehensive utilization of resources.
In the United States on the second floor of the three-dimensional intelligent warehouse, there is a "sampling channel machine." The United States to each batch of finished product sampling, randomly selected by the computer machine, automatically sent to the sampling channel by the quality inspection department to open Box for a full inspection.
Germany and Italy wisdom factory
Big data for intelligent manufacturing to take off the wings
According to Miu Miu, vice president of general manager Huang Kan introduction, the United States there are a total of 'eight secret weapons: gyroscopes, satellite observatory, crystal ball, geomagnetism and service numbers' to help the United States achieve superior product innovation and efficient intelligent manufacturing capabilities.
Among them, the observatory is used to observe and analyze external data, now has 30 industries, more than 500 product categories, 500,000 stores and Internet users comments, a comprehensive natural source of these data processing and modeling. As a typical SaaS service platform, Star Trek is characterized by simple and efficient business to determine the market situation: the competitors, the market capacity of how the product sold in the end how, and now sell well for two days than selling well , And listen to the user's voice; to achieve more accurate terminal management.
The wisdom of the United States logistics
Intelligent manufacturing can be expected in the future
At the opening ceremony of the large-scale Wisdom Factory of Germany and Italy held recently, Chairman and CEO Taktek of Germany and Germany made a series of four housewarming moves in the history of German and Italian electric appliances, each of which is a qualitative flyby. The large-scale wisdom factory carries Germany Italian people to meet the future, towards a great dream: paving the way with science and technology, writing from performance to intelligent leapfrog; with things to sail, anchoring from manufacturing to wisdom-made voyage; to innovation as the source, practicing from quantitative change to intellectual change sublimation.
The future, in the strategic layout of the United States kitchen appliances, will also be built on the Internet + IOT-based 'smart garden' plant.This smart factory, on the one hand to achieve seamless changes in consumer demand, great Improve operational efficiency, the United States in 2016 to achieve revenue of nearly 20 billion kitchen appliances, just four years compound annual growth rate of 50% steady momentum continued to advance.
The United States announced in November 22, 2017 that 1.1 million new integrated kitchen appliances and high-end kitchen appliances will be added in 2017. The total investment for the project is 1.34 billion yuan, with an additional planned area of 243.252 mu and a building area of 173,900 square The construction period is 3 years.The project adopts the international advanced intelligent equipment and the leading international industrial internet of things technology to build 12 high-end automated production lines, aiming to build a large-scale, intelligent and visual integrated kitchen and appliance product intelligence Manufacturing base.
Through the development path of intelligent manufacturing of the United States, Germany and the United States, they are all out of the road of manufacturing intelligent reconstruction that has its own characteristics and meet the development needs of enterprises and industries.In the future, will intelligent manufacturing reach a higher level, It is still unknown, but the wheel of history is rolling forward and the smart manufacturing of the future must be worth the wait.
