Mold is an indispensable tool for the manufacture of mass-produced parts in the industry. To process different materials into finished products with high temperature, high pressure or other processes, the mold must be used in this process. , By a number of plates and different parts from a combination.
Mold industry in recent years gradually to a small amount of diversified direction, the customer demand for custom mold base and high-precision mold base is increasing, and the full business was able to stand in the competitive Taiwan mold industry, because it is right The pursuit of high-quality production. 佶 full use of Renishaw machine tool probe and the knife-tool has been 20 years ago last year, the use of Renishaw GUI (Graphical User Interface) software, which makes the workpiece / tool setting and feature detection The process is easier and easier.
佶 full general manager Mr. Shen Bao
Inaugurated in Taiwan in 1982, its business includes plastic mold base production, two-color mold base machining and precision machining, with an annual capacity of 2,500 mold bases. Its customers are mainly local customers in Taiwan, accounting for about the total business volume At the same time, the full Man also actively expand overseas markets, customers include Mabuchi Motor (Japan Mabuchi Motor), Futaba (Japan Futaba Electronics Co., Ltd.), YKK Corporation, SHL Tooling Limited Die Co., Ltd.) and so on.
High-precision custom mold base production
Operators use the Renishaw GUI and RMP60 probe to measure die hole size
In order to meet the rapid development of the mold market demand, Manchurian enterprises to "one-stop" plastic mold base production of the entire group as the main business. Production of the entire group custom mold base is more complex and time-consuming, precision is also very high - tolerances are often controlled at 5 microns In addition, the more complex mold base and even up to 3 days of production time, so reducing the rejection rate is full of quality control and increase capacity of the primary consideration.Module production in order to accurately measure the hole and acupuncture points and the size and accuracy Find out the center 'as the focus, but the traditional manual measurement can not reach the goal of zero error target of Mr. Ying Bao, general manager of Yingman.On the other hand, long time operation also increases the possibility of operator error, For example, early operators work five days a week and work 10 to 12 hours a day. There may be three to four settings or measurement errors per week without the use of a machine tool probe, resulting in waste products Increased production costs and time.
Die Block entire group production
However, with the use of Renishaw machine tool heads and toolsetting products, the requirements of the 100% accurate measurement proposed by the general manager of Shinbacote can easily be met. 佶 Man's contact with Renishaw started with the MP10 probe, To date, all eight of its existing machines are equipped with Renishaw machine heads and tool guns, including seven TS27R contact tool sets, four RMP60 machine probes and a RTS radio tool setter Set the workpiece, the knife and the machine measurement.
First-touch operation Intuitive and easy Renishaw GUI
In the last year, ICON bought two new machines, including a YCM VCD2012B gantry vertical machine tool, during which time they first came into contact with Renishaw's GUI software, which is intuitive, easy to use and secure The high characteristic impressed Shenzhan.GUI's graphical interface simplifies the programming of traditional machine tools and guides the operator through standard measurements such as stylus calibration, part alignment, tool setting and probe probing, reducing The operator manual input, ordinary operators without programming training can cope easily.
佶 full general manager Mr. Shen Mingbao and production team
Shen always said: 'After using Renishaw GUI, our engineers can concentrate on doing their own work, including programming and program development, etc., and the machine operators are all done by the operators, so that they can perform their duties and work more See efficiency. "In addition, the GUI's high security can even eliminate the fear of operators when using the probe." Shinn explains: 'It is not cheap to buy a machine tool probe like a small business like ours; Renishaw The 'fool' operation of the GUI graphics option simplifies set-up and measurement operations by protecting the settings from operator changes and without the operator being concerned about damage to the probe caused by human error resulting in a loss for the company. Our staff includes both Taiwanese locals as well as overseas people. Due to their different language and cultural backgrounds, communication is likely to lead to operational errors in communication. With Renishaw's GUI, we can eliminate unnecessary A year after using Renishaw's GUI software, we have been able to increase our productivity by 30% and at the same time ensure that our products are delivered on time, which greatly increases our customers' trust in us. " Shinsengumi is very satisfied with Renishaw GUI software. The newly ordered 3 machine tools are also equipped with the Renishaw GUI for use with Renishaw machine heads and tool guns.
Renishaw GUI easy to operate mold base production to achieve 'zero error goal'
The Renishaw GUI is developed by Renishaw in cooperation with several machine tool manufacturers, and the user simply selects and completes the measurement cycle according to the measurement requirements. The Renishaw GUI is for Fanuc, Okuma, Mazak, Siemens, Heidenhain And Bosch Rexroth machine controller, with more than 10 language options.
RTS wireless touch-on knife
佶 full in the selection of Renishaw GUI at the same time as the machine is equipped with RTS wireless contact tool. 佶 full for Renishaw knife on the instrument is no stranger to have been using TS27R hard-wired knife RTS Wireless Tool Holder uses the globally accepted 2.4 GHz band wireless communication standard to transmit data for easier installation and allows more freedom of movement of the table on the machine RTS's 1.00 μm 2σ repeatability ensures fast Measure the tool length and diameter of various tools.
The TS27R and RTS contact tool sets are designed with proven and proven kinematic mechanisms for knife alignment and tool breakage detection in vertical and horizontal machining centers as well as gantry machining centers.
The pursuit of high-quality production, emphasis on after-sales service
佶 full attention to customers and manufacturers to establish long-term and good relations of cooperation, adhere to high-quality high-precision mold base production and provide a rigorous after-sales service - Shen total business philosophy just hangs above the office written 'drinking water source' words calligraphy Banners reflected.
Shen always said: 'The pursuit of quality is more and more stringent, we will use the machine tool to test mold base quality before mass production, so we should not lose more; customers will also use the equipment we used as a standard, Renishaw is Measuring the industry's prestigious brand, using Renishaw machine measurement solutions really gives customers even greater confidence.