With the strategy of "Made in China 2025" entering the stage of further implementation, the process of localization of "Industry 4.0" in Germany is accelerating and the penetration rate of industrial automation robots is on the rise. Manufacturing enterprises are gradually moving from labor-intensive to automated and intelligent , Has become the global trend of development.
Lectures on "Made in China" Lecture 2: 'Digital Factory (Second)' tells the transformation process of GMCC's automated production of compressor manufacturers. From a unique perspective, from the perspectives of industrial automation robots, automated logistics, human-computer interaction and process innovation GMCC digital factory depth revealed.
Over the years continue to invest in automation systems, these 'employees' worth hundreds of millions of dollars!
The core of enterprise automation transformation is the transformation of production mode, with emphasis on improving productivity, system automation and lean manufacturing. "Lecture 2 in China Manufacturing Micro-lectures" Lectured in the Second Stage that GMCC invested hundreds of millions in building factory automation systems over the years - The introduction of nearly a thousand sets of foreign industrial robots, automatic implementation of the work, by their own power and control capabilities to achieve multi-functional combination of production handling robots, equipped with a visual CCD recognition system using two robots with automatic plastic machine to complete the material feeding on the rotor Robots and welding robots equipped with seam tracking sensors for high-risk operations.Industrial robots have been added to the GMCC automated production line to improve work efficiency and reduce labor intensity, accelerating the transformation of GMCC's factory automation.
Working day and night, these 'employee' productivity levers!
As industrial robots release their workforce with more sophisticated operations and docking processes, companies can invest more human and resources in key areas of product production, improving product quality while increasing productivity with automated production lines. Precise operation of industrial robots enables every fine machining of crankshafts, pistons, cylinder bearings, etc. to be upgraded from standalone to complete lines, seamlessly automated production with automated logistics systems and GMCC puts more labor into the key Of the product quality inspection links, and ultimately achieve the human-machine interaction 'production', product quality checks at each level to ensure the quality of the factory products.Enterprise automation transformation will fundamentally change the traditional labor-intensive production methods, the frontline labor will be liberated , To have more opportunities to contact and learn more cutting-edge manufacturing concepts, which will further promote the digital enterprise, automated transformation, the real smart manufacturing.
Eighty tons of compressors that move to move, these 'employees' manufacturing is to force!
The construction of enterprise automatic logistics needs precise logistics system to connect the production overall, and it also needs the automated logistics equipment to execute the production instructions efficiently.GMCC releases the production line demand task through the MES management system, and the packing system solves the problem that the cumulative weight of each production line is 80 Tons of compressor handling problems, AGV automatic guided vehicles and logistics roller to solve long-distance, high-strength material transportation problems, three-dimensional warehouse to improve the efficiency of materials out of stock, to achieve efficient material transport.Automation of logistics and manufacturing efficient connection, making Lower manufacturing costs per unit of manufacturing time and greater manufacturing advantages in large quantities will undoubtedly multiply the productivity and economic benefits of such a large compressor manufacturer as GMCC.
Quick adjustment, mixed production, these 'employees' also know rigid and economic!
GMCC compressor process innovation is not accomplished in one go, GMCC in the process of automation and development of the pursuit of continuous, reliable and efficient review of the program, follow the single point of breakthrough, optimization iteration, the principle of steady replication, through automation to promote standardization, modular production, the production line to Support for a variety of similar compressor products, mixed-line production and assembly, rapid and flexible adjustment process, to adapt to small batch, multi-species production mode.Future manufacturing enterprises need to adjust the production capacity according to market demand flexibility.Therefore, GMCC automation, information Highly integrated with the production process, the establishment of a more flexible production line to meet the industry 4.0 flexible manufacturing standards is to stand in a higher dimension of the overall grasp of the enterprise intelligent manufacturing.
China Manufacturing Lecture Hall Digital Factory (Part II) is the second lecture in the eight-part Lecture Hall Made in China The short 5-minute video shows only the tip of the iceberg in GMCC industrial structure adjustment to promote manufacturing upgrading. However, the efficient use of digital equipment and automation equipment in the manufacturing of enterprises reflects the overall improvement of the overall intelligent manufacturing of Chinese enterprises.
Click on the link and immediately review the GMCC "Made in China Auditorium" Lecture 2 - 'Smart Factory' Charm of Digital Factory (below)! Https://v.qq.com/x/page/s0526vmpx8n.html
Next, GMCC will launch "Made in China" Lecture 3, "Made in China." It is reported that the video will be the first public GMCC 'core process' and GMCC compressor performance in-depth deconstruction. What are three wonderful waiting for us? Let us wait and see!