Modern agricultural machinery key technology industrialization implementation plan
In order to improve the technical level and core competitiveness of agricultural machinery and equipment, enhance the effective supply of agricultural machinery and equipment and promote agricultural modernization, the National Development and Reform Commission has formulated this plan according to the "Three-year Action Plan for Enhancing the Core Competitiveness of Manufacturing (2018-2020)."
First, the development goals
Through the implementation of this program, the types of farm machinery and equipment are more complete, basically meeting the mechanization needs of grain production and effectively meeting the needs of mechanized production of major cash crops. The R & D and manufacturing level of agricultural machinery and product quality have been significantly improved. The market share of key host products and key components has been continuously expanded, The formation of a strong international competitiveness of the industry leader.Cane harvester basically meet the needs of sugar cane production, 300 horsepower intelligent tractors, high-speed smart precision sowing machines and other high-end agricultural machinery and equipment to achieve industrialization, the country four emissions of agricultural diesel engines, hydraulic mechanical Level gearbox, high-strength agricultural machinery wheels, agricultural automatic driving navigation system and other key components and systems to fill gaps in the domestic, intelligent farm machinery networking platform, agricultural operation and maintenance of big data platform put into networking operation.
Second, the main task
(A) promote the development of major agricultural equipment
With efficient and intelligent, resource-saving farm machinery and equipment as the focus, to build high-end and applicable products common development of industrial structure to meet our country in different regions and a variety of agricultural production mode needs. The main development of new high-performance tractors and double-crop farming machines, high-speed smart Precision sowing machinery, transplanting machinery, smart variable multi-function plant protection machinery, high and low loss cereal harvesting machinery, large high-efficiency combine harvester, sugarcane harvester, potato tuber combine harvester, high efficiency orchard and gardening machinery, Forage machinery, efficient straw collection and use of equipment, film and other film recycling equipment.
(B) enhance the core components of self-sufficiency
Accelerate the R & D and industrialization of core components such as engines, transmission systems, electro-hydraulic control systems and intelligent systems, strengthen product serialization, modularization, generalization and standardization so as to promote the development of innovative industrial clusters of parts and components and upgrade the entire industrial chain Synergetic integration capabilities, focusing on the development of efficient, smart, low emissions four-stage diesel engine, power shift and continuously variable transmission, high horsepower tractor suspension bridge, power steering and Hi-Lo devices, hydraulic mechanical continuously variable transmission, automatic Shift synchronizer, electric precision seed metering device, high-end hydraulic plow plow body, exhaust after-treatment device, pick up the baler knotting machine, high-strength wheels, high clearance wheels, high-performance rubber track and other components, agricultural autonomous navigation , Job monitoring, precise job control operating system.
(C) to improve the level of intelligent agricultural machinery
Promote the construction of intelligent factories and digital workshops in agricultural machinery and improve the ability of on-line product on-line monitoring, on-line control and life-cycle quality assurance.Using digital technology such as intelligent gravity-free lifting system, intelligent cutting, bending, shaping equipment and robotic operating system And equipment to build intelligent and flexible production line.Using manufacturing execution system, machine and parts online test system, process quality data analysis system, building intelligent inspection system.Using intelligent warehouse management system, material sorting and handling system Etc., building intelligent logistics system.
(D) to promote agricultural machinery manufacturing processes and equipment upgrades
The use of new technology, new equipment, transformation of existing agricultural machinery manufacturing equipment, improve product quality and reduce manufacturing costs. Focus on the transformation of tractor power shift and continuously variable transmission, harvester and other CVT core components, large harvesting header , Corn seed harvest picking Taiwan and other components, by-hopper keys and crankshafts and other components, lifting device auger, threshing drum, etc. Silage disc cutting table, seed crushing device, pick cotton, sugar cane cutter And other components of the processing technology and equipment.
(E) enhance product testing testing and service management capabilities
Promote the construction of product virtual verification, testing, testing and service management platforms for backbone agricultural machinery enterprises, set up key parts testing centers for industry service, and strengthen the construction of product inspection and testing platforms for third-party and certification bodies, focusing on research and development of virtual engineering technologies for agricultural machinery products, Tractor gearbox test and verification and on-line monitoring, large-scale harvesting machinery threshing and separating system, cleaning system core module test, large-scale harvesting machine line detection, intelligent farm machinery and equipment control technology matching and verification etc .. Use of the Internet, cloud computing, large Data, etc., relying on the industry backbone enterprises or industry alliances, the formation of agricultural machinery and equipment network services platform to provide remote maintenance of agricultural machinery and equipment, operation and supervision, field supply and demand docking and other services.
(Vi) to promote major equipment and urgently needed product demonstration application
Increase the demonstration application of high-end agricultural equipment and equipment for weak links, guide the backbone agricultural machinery enterprises to connect with new-type agricultural management entities, establish new models of agricultural machinery product development, production and promotion, and enhance the supply of agricultural machinery and equipment and service support capabilities. Gear and continuously variable tractors and the corresponding double-crop farming machinery, precision sowing and plant protection machinery, sugar cane, cotton, potato production full mechanization, green feed, forage harvesting machinery, orchard management full mechanization, precision agricultural technology and equipment demonstration application .
Third, key projects
(A) sugarcane harvester demonstration project
Large-scale agricultural production service companies and other users take the lead, joint manufacturing enterprises and sugar extraction enterprises, and promote the development of advanced application of sugar cane harvester, build sugar cane production service big data platform, build scale, standardization demonstration base, to carry out the full mechanization of sugarcane production demonstration, Build distinctive agricultural products model area.
1. Cane harvester. Accelerate the development of advanced products, improve harvesting performance, cut off the total loss of sugar cane harvester is not higher than 7%, pure working hours productivity of 15 tons and above, the whole bar cane harvester cane qualified The rate of not less than 90%, pure working hours productivity of 8 tons and above, to meet the rains, slopes and other cane harvesting machine needs.
2. Sugarcane Production Service Platform To build a sugarcane production service platform that integrates supply, service, planting and processing, and integrates seedlings, plant protection, agricultural materials, agricultural machinery, irrigation facilities and machinery through the use of Internet, cloud computing and big data technologies Operations and other information to carry out data analysis and application, to provide efficient, convenient and accurate information services to promote online transactions.
3. Demonstration base: Relying on 'Shuanggao' sugarcane, building a full mechanized demonstration base for sugar cane production, setting up and perfecting standards of land area, planting line spacing, tractor road and turning area, etc., a variety of sugarcane varieties and planting modes , Mechanized technology demonstration of supporting machinery and equipment, promoting agricultural agronomic integration, exploring and optimizing modes of high-efficiency planting, mechanical harvesting, transportation and service, etc. Constructing sugarcane harvester field test and testing facilities, testing new products, meeting new product development, appraisal and demonstration Promotion needs.
(B) agricultural equipment to enhance the project
1. Large horsepower intelligent tractor. Organized by the backbone enterprises of the whole organization, focusing on the construction of intelligent tractor production line, spare parts intelligent storage system and spare parts deployment system, remote service platform, developed more than 300 horsepower, to meet the four emission standards, continuously variable speed Of the tractor, automatic navigation and positioning accuracy of ± 2.5 cm, with the typical obstacles and border identification and avoidance, intelligent machine management, real-time interaction of cloud services systems, online fault diagnosis and processing job failure and other functions.
2. High-speed intelligent precision seeder. Organized by the backbone of the implementation of the whole enterprise through the introduction of technology and independent innovation, overcome precision seed, precision sowing regulation, the simultaneous application of fertilizer and other technologies to develop sowing lines more than 12 lines, Large-scale precision sowing machines operating at a speed of 10 km / h or more can realize automatic sowing parameters detection, alarm and remote control, automatic measurement of sowing capacity and other functions to form a mass production capacity.
3. Efficient low-pollution plant protection machinery. Plant protection machinery by the backbone enterprises to organize the implementation of automatic variables targeted capture and other technologies, using four-wheel drive and steering, hydrostatic walking chassis, sealed cockpit, autonomous navigation and other system components, manufacturing Highest operating speed of 4 kilometers per hour, more than 15 meters radius of the self-propelled wind orchard intelligent plant protection.
4 high-performance forage harvester. Organized by key enterprises to implement the use of laser cutting, robot welding, painting and other surface coating technology, the construction of pasture harvester production line, the production of more than 80 horsepower, feeding more than 98 tons per hour, set Harvesting flattening and drying functions in one of the high-performance forage harvester.
(C) core parts upgrade project
1. State IV emission of agricultural diesel engines. The implementation of the backbone enterprises, the construction of the four engine development gantry, automated assembly lines, test and testing facilities, breakthroughs in electronic control systems and other core technologies developed to meet the four emission standards, trouble-free time 8000 hours , The power of more than 30 kilowatts of agricultural diesel engine.
2. Hydraulic mechanical CVT. Organized by the backbone enterprises to implement, adopt advanced machining technology and hydraulic control technology, construction of manufacturing and testing facilities, manufacturing and manufacturing configuration hydrostatic transmission, integrated variable displacement pump, quantitative motor Components, to achieve the gear stepless variable speed range, no-load run-in noise less than 88 dB CVT.
3. Agricultural automatic pilot navigation system. Organized by the implementation of high-tech enterprises, the use of Beidou positioning and orientation technology, the construction of Beidou front agricultural machinery automatic navigation system research and development laboratories, production bases and product testing platform for the development of agricultural machinery with automatic navigation system. The system's agricultural machinery can automatically drive in a variety of complex soil conditions, to achieve a variety of operating modes of straight lines, circles, diagonal lines.
4.High-intensity agricultural machinery wheels .It is implemented by the key enterprises of the parts and components. The company adopts the technology of variable cross-section grinding and spiral welding to build the wheel production line and the testing and testing center to produce the high-strength series wheels with the maximum diameter of the rim up to 52 inches, satisfying 200 Tractors and horsepower harvester supporting the needs above.
5. Automatic shift synchronizer. The backbone enterprises from the implementation of components, the use of advanced friction materials and technology, the construction of friction material performance test stand, synchronizer assembly test bed, transmission assembly test bed, the production of torque transmission 27,000 Nm Above, the number of shifts 150 million times more than the automatic shift synchronizer.
(D) R & D testing services platform
1. Intelligent Agricultural Machinery Internet of Things platform. Organized by the backbone enterprises to implement, using the Internet, cloud computing, big data and other technologies to build precision agriculture big data platform.Develop a standard interface to support a variety of intelligent farm machinery and a variety of intelligent equipment access, connection 10 Wan million agricultural machinery, 50,000 customers, using caching, message queuing, cluster analysis and other technologies to provide data transmission and information query service.
2. High-end intelligent agricultural equipment research and development testing platform. The implementation of the backbone enterprises, the construction of integrated laboratories, research and development testing facilities and software systems, build R & D testing platform for agricultural machinery. Mainly for tractors, harvesters and other key machine components and core components, To carry out fuel consumption, emissions, durability, mud-resistant, impact resistance and other key performance testing to meet the high-end smart farm product development needs.
3. Agricultural machinery operation and maintenance of big data platform. The backbone enterprises, high-tech enterprises to build large-scale agricultural machinery data sharing platform, install and deploy large-scale agricultural machinery data acquisition devices, construction of agricultural operation and maintenance of data centers to meet the terminal access needs of more than 100,000 units to carry out Demonstration of data acquisition applications, to explore business services model. Agricultural machinery operation management organizations to build deep-loose operation monitoring platform, the construction of Beidou real-time positioning of agricultural machinery deep pine precision operation on-line monitoring system to carry out job quality monitoring, operating area estimation, task scheduling and other tasks Remote control, subsidies for agricultural operations to provide the basis for subsidies.
Fourth, safeguards
(A) to strengthen co-ordination and coordination
Implementing the strategy of rejuvenating the country and strengthening the guiding role of development planning and industrial policies Implementing supportive policies for the development of the agricultural machinery industry in accordance with the requirements of giving priority to the development of agriculture and rural areas Integrating the resources of key manufacturing enterprises, relevant research institutes and users in the field of agricultural machinery , Relying on high standards of farmland, 'double high' base construction and other key projects, and strengthen the main task of organizing the implementation of the establishment of government, production, study, research, with the integration of innovative mechanisms to promote agricultural machinery and components, parts and services And other enterprises to carry out innovation and cooperation, the formation of industrial innovation alliance to form a innovation chain covering basic research, application innovation, manufacturing, testing and certification.
(B) to promote agricultural standard system revision
Carry out the standard revision of agricultural machinery and equipment, and constantly raise the standard level, shorten the standard age, promote agro-agricultural standards integration, improve the quality standard system of agricultural machinery. Actively participate in the development of international standards to improve the conversion rate of international standards to carry out international standards of mutual recognition. Construction and application, pay close attention to the development of an international standard of group, and promote industrial upgrading and technological progress.
(C) optimize the way of financial support
We will make full use of the existing channels and intensify capital investment to focus on key technological breakthroughs in R & D of agricultural machinery and equipment and development of R & D and testing service platforms. We will make innovations in the use of funds and make active use of funds such as advanced manufacturing industry investment funds to support the development of key enterprises and the construction of industrial innovation platforms , Promote the industrialization of key technologies of agricultural machinery and equipment, strengthen the connection between industry and finance, expand the channels for diversified investment and financing, and actively carry out financial leasing of large-scale farm machinery products, give full play to the guiding role of subsidies for agricultural machinery in the development of modern agricultural machinery, and promote new technologies and products Promote the application.
(D) the establishment of the project reserve system
In accordance with the idea of building a batch, starting a batch, reserving a batch and planning a batch of programs, a project library of industrialization of key technologies for modern agricultural machinery will be established and the project will be dynamically managed. With technical standards, market demands and strategic functions as the standards, The relevant provincial-level development and reform commissions and central enterprises shall submit eligible projects by the end of March each year.National Development and Reform Commission Industrial Coordination Department organizes consulting agencies and experts to evaluate submitted projects and include the assessed projects in the project library with priority stand by.
(E) to strengthen project management
According to the requirements of "Interim Measures for Strengthening and Improving Major Project Scheduling" (Development and Reform Commission [2015] No. 851), the relevant provincial development and reform commissions and central enterprises conduct dynamic supervision on the project construction and submit the project implementation to the National Development and Reform Commission on a regular basis Progress, coordinate and solve existing problems and ensure the smooth implementation of the project according to plan.We entrust China Agricultural Machinery Industry Association to supervise and inspect the progress of project construction and the use of funds in the implementation plan so as to timely detect and feedback the problems occurred during the implementation of the project. The implementation unit submits the progress report of the project to China Agricultural Machinery Industry Association on a quarterly basis, and the relevant provincial development and reform commission shall actively inspect and supervise the work.