In 2017, the plastics machinery enterprises have been on the road of innovation-driven. The new presses with excellent performance have mushroomed in front of the masses of users. Their gorgeous appearances are not only the typical representative of the enterprise's own research and development strength, but also The whole press industry to show the vitality of the new .Interview, the author for everyone inventory of 2017 some new presses.
Injection molding production line
Device name : Intelligent injection molding unmanned production line
Equipment introduction: In March 2017, Borch exhibited the intelligent injection molding unmanned production line consisting of BU800, BU1500 two-plate intelligent injection molding machine, four ABB six-axis robots, 360 ° visual inspection, etc., one-time through the UL certification, its Successfully filled the domestic blank. The intelligent injection molding unmanned production line to help customers achieve different types of large-scale plastic containers of high-speed, flexible unmanned production, from automatic feeding to the packaging storage completely unmanned, production efficiency increased significantly (product manufacturing Cycle from the original 85s-110s shortened to 30s-40s), production efficiency increased by 180%, a substantial reduction in labor costs (from the original 10 to 0), the production of 360 ° visual inspection of the entire quality and remote monitoring equipment.
Injection molding machine
Device Name: New Super Master EV2 Series Injection Molding Machine
Equipment Description: The device is a new injection molding machine from Taiwan manufacturer Asian Plastic Machinery (AP) with a high-precision servo drive system integrated with a proprietary servo controller on a value-priced machine with a clamping force of 88 tons 1099 tons. The AP machines are exclusively sold, installed and maintained in North America by CPT with the lowest EV2 price starting at $ 40,000.
This new line provides repeatability, precise speed and temperature control, and fast clamping action, reducing up to 70% clamping time while maintaining very low noise levels. In addition, the EV2 Series can save up to 80 % Energy and water on each EV2 machine The state-of-the-art Smart Mold Controller allows the operator to program different injection speeds, control pressures and screw speeds B & R 10.4 "display Complete functional monitoring, while modular hardware design supports future automation upgrades.
Full electric injection molding machine
Device name : e-mac 280/940 full electric injection molding machine
Equipment Introduction : The device was developed and manufactured by ENGEL. The ENGEL e-mac 940/280 produces a connector housing with 40 pin holes, which requires a thinner support frame and a smaller thimble plate inside the housing. The e- Mac full electric motor to meet the precision production of these thin-walled components.Engel e-mac is equipped with a powerful servo drive, catapult and clamping features also through the electric servo to be processed.This ensures the best accuracy and process stability While maximizing the overall machine performance.The drive is operated in an operating shaft system with a stabilized intermediate circuit.The short cycle is achieved through the parallel motion of the drive shaft With the help of the CC300 controller , The ENGEL e-mac injection molding machine is more flexible with integrated robots and additional peripherals, as well as intelligent support systems for ENGEL inject 4.0 software.
Injection molding equipment
Device Name: CIML series of carbon fiber composite materials injection molding equipment
Equipment Description: Bole presses successfully developed a carbon fiber composite injection molding equipment - CIML series, the device is the world's first one-step 'in-line compounding process for carbon fiber composite injection molding of high-end equipment, Bole injection molding machine integration worldwide The major achievements made by top talent resources are also major technological breakthroughs in the field of forming technology for fiber-reinforced composites in China.
Bole CIML equipment integrates the traditional 'multi-step process' into 'one-step process', which greatly shortens the process flow and better retains the fiber length for the purpose of energy-saving and efficient production. By capturing the material-equipment- Formula optimization, mixing system, intelligent control system and molding process parameters optimization and a series of key technical issues, fully meet the vehicle light weight on the product strength, cost, efficiency and other aspects of demand, can be tailored for the automotive lightweight equipment Cutlery.
Plastic packaging machinery
Device name : S380 foil laminating machine
Equipment Description: S380 Aluminum Foil Lamination Machine was introduced by Xin Shida in March 2017 and is the first in the world. Its success has not only filled the void of solvent-free composite aluminum foil in the world, but also completely bid farewell to the era of solvent and dry compounding. S380 aluminum foil composite machine to achieve two major breakthroughs: first, breaking the mechanical precision, to achieve zero-residue aluminum foil, zero discharge composite; Second, to achieve a breakthrough in the adhesive, the adhesive for Taiwan and Japan wins Chemical International The Everflexi1296 series of nano-aluminum foil adhesives developed by the Group and Xinshi Da, and the breakthrough point of the technology is in the field of nanotechnology. According to preliminary tests, the adhesive can achieve a peel force of 2.8 Newtons before cooking, which can be achieved after cooking 5.8 Newton's peel force. S380 foil laminating machine zero emissions zero residual advantages acclaim, its energy-saving advantages even more icing on the cake, only 30% of traditional dry-type composite machine energy consumption.
Forming Machine
Device Name: Automatic Triangular Beam In-Mold 360 ° Ring Marking Blow Molding Machine / MSZ Series Automatic In-Mold Labeling Special Forming Machine / MSZ Series Automatic Single-Beam Synchronized Lifting Blow Molding Machine
Equipment Description: The above three devices are newly developed by Jiangsu Vinda Machinery Co., Ltd. The overall technology of fully automatic triangle cross-beam in-mold 360 ° ring blow molding machine and MSZ series automatic in-mold labeling special molding machine has reached the international advanced level, Key technologies in the international leading level of similar products; MSZ series of automatic single-beam synchronous lifting injection blow molding machine technology has reached the leading domestic level.
Automatic Triangular Beam In-Mold 360 ° Ring Marking Blow Molding Machine is a new product designed and developed by our company based on market research and applied with patented technology of independent intellectual property to produce injection-blown hollow product in mold with 360 ° ring mark. Can replace the ordinary equipment for the production of medical packaging bottles, milk bottles, space cups, sports kettles and other hollow container products, and on the basis of this can be achieved within the ring standard, to meet a variety of injection container products, customer needs, The injection blow molded in-mold hollow product has the advantages of accurate size, accurate label position, flat label and strong adhesive, etc. Compared with ordinary labels, in-mold label has the advantages of novel appearance, safety and environmental protection, strong anti-counterfeit function and high efficiency Reduce costs and other advantages.
Thermoforming machine
Device Name: SPEEDFORMER KMD78 SMART Thermoforming Machine
Equipment Description: The device is Kevlar's first China-made thermoforming machine for the packaging of (R) PET, PP, PS, CPET, OPS, PLA, PE, etc. Kefal SPEEDFORMER KMD78 SMART This product Means that the world's leading and efficient equipment to enter the Chinese market, while having the delivery of local products and cost advantages.
Kai Fuer SPEEDFORMER KMD78 SMART combines German technology and Chinese technology, customized for the Chinese market, providing the Chinese customers with world-class technology, at the same time competitive prices. China and Germany work closely with large-scale use of localized spare parts; all local The workstations' accessories are subject to high-intensity and high-load dynamic testing; continuous quality control of locally-manufactured components in accordance with German standards and regular audits by suppliers; ensuring every step of installation and commissioning; SEW (motors and drives) And Siemens standard drive components, to ensure the stability of the machine performance and high machine utilization.
Twin-screw extruder
Device Name: leanEX twin-screw extruder
Equipment Description: The device is a new leanEX twin-screw extruder designed for China by Battenfeld-Cincinnati for leathers, exhibiting an aspect ratio (L / D) of leanEX 2-93R-28-CL of 28 with extraordinary Rugged design with outputs in the range of 200-580 kg / h for high throughput and high performance pipe extrusion Thanks to the fully insulated barrel with apc (air-cooled), maintenance-free, A compact AC motor and a proven torque motor from Europe are directly connected to the 4-axis gearbox for efficient energy saving and reduced production costs. The intuitive and easy-to-use "BC compact" control system shows the leanEX uPVC squeeze The production line, with a total length of 34 meters, runs at a high output of up to 550 kg / h with a production line speed of 0.95 m / min. The pipe diameter produced on site is 250 mm and the wall thickness is 7.7 mm.
Extruder
Device Name: Involute screw assembly
Equipment Description: Coperion introduced the new patented involute screw assembly to celebrate the 60th anniversary of its ZSK extruder line. To dramatically increase the production of its award-winning ZSK extruder line, Coperion has developed a special involute Thread screws and kneading assemblies with a new patented cross-section design These screw assemblies are particularly suitable for high fill compounds (70-85% of PP / PE based CaCO3, TiO2, 20-50% talc for the automotive grades), These highly filled compounds have limitations both in terms of dispersion levels and filler incorporation and, in addition to increasing the production rate, the use of these involute screw assemblies enables higher filler loadings, better dispersion and uniformity, lower Of the energy consumption, which significantly improve profitability.
Plastic calendar
Device Name: 7.2 m wide plastic calendar
Equipment Description: The equipment in the Torch Development Zone Zhongshan Lin Plastic Co., Ltd. trial success, which lasted two years, nearly 200 million yuan investment, is the world's widest plastic calendar. Prior to this, the world's largest calender belongs to a factory in Shanghai, Width of 5.99 meters. At present, Lin Yang company has declared the Guinness Book of Records, is still waiting for approval.
The equipment is used for the production of PVC plastic film.The most common use of PVC plastic film is as a base cloth for printing billboards on large billboards.The standard size of these large billboards is generally 6m × 18m.The width of the previously produced PVC plastic film Only 3.6 meters, which means that billboards must be stitched together with a few pieces of PVC plastic film to be available.However, each stitching, have hidden dangers, such as wind resistance to reduce .In order to ensure the strength of the plastic film after widening , Deng Yaohui also developed a set of automated procedures to reduce the uncertainty of manual operation, to ensure the quality.
Note: 2017 new machine far more than the author summed up these new articles, limited to the length of the article, the author only cited the above new products, not mentioned outstanding equipment manufacturers can also contact China Plastics Machinery Network.