Nanjing Chemical Industry Co., Ltd. Benzene Chemical Industry Department Ion Membrane Unit Enhanced pump management and risk management, organize labor competitions, step by step to overcome difficulties, to ensure the production of 'security, stability, excellent' operation, as of December 11 the device according to plan Parking, achieve continuous operation up to 375 days, a record.
Lay a good foundation for the continuous production of hardware
Since the beginning of the year, in order to put an end to the unplanned stoppage of the cause of equipment failure, various measures have been formulated for the ion membrane units: the key pumps of the plant are focused on the key monitoring of the circulating pump, the brine pump and the chlorine compressor, the vibration value, temperature, Pressure, displacement of the value of daily monitoring into the computer for trend analysis.At the same time do a good job on-line preparation and off-line preparation of equipment management, installation through the system once in two months to check the backup pump system in good condition, to ensure that the preparation of online backup Of the intact rate.For offline preparation, maintenance department has always maintained an assembled off-line backup machine, once the problem is found, promptly replaced, replace the pump immediately arranged overhaul, off-line ready machine intact rate of 100%.
The device actively carry out on-site management activities, divided party members responsibility area, party members demonstration equipment, take listed publicity, implementation of responsible persons and other measures to enhance execution, improve pump life, lay the foundation for safety and stability.Over the past year, large unit rating Among them, the first three chlorine compressor equipment won seven times, of which four were the first and more than one small pump won the company's 'Top Ten' pump in the 2017 equipment inspection, the station's position management also received The group company's approval.
Enhance the production of continuous operation of the 'software performance'
In the first half of this year, the ion-exchange membrane device was designed to operate outside the cell, enhance the concentration of light salt water, enrich the chlor-and-hydrogen treatment, combine the internal and external electrochloridation and combine with the optimization of human resources in the post, Learn from each other.
Device Party members take the lead in doing a good job of "helping out with the work," reducing the number of staff in the workforce by 12 this year to ensure that all the teams and teams are well equipped with the technical force. The device organizes smooth labor competitions among all the teams and groups, Improve work enthusiasm of workers.Craft staff daily in the transition meeting briefing on the key indicators of the day before, timely analysis of the reasons, increase the intensity of unqualified indicators of rectification efforts, the monthly top off the top 5 indicators of measures to solve and assessment Opinion, reward and punishment combined.
Safety is a precondition and basis of stability. During the process of safety diagnosis, the device continued to reinforce the awareness of worker safety and encouraged workers to conduct in-depth investigation of potential safety hazards so as to gradually make staff understand the necessity of intensifying safety inspection. Within a year, the total safety found by staff and workers More than a thousand hidden dangers, of which more than 70 high-quality hidden dangers, devices one by one to discuss the implementation of rectification rectification, good preventive measures, so that the real discovery, real rectification.
In August, workers were instructed to find a major hidden danger of leakage of chlorine gas pipelines during the night inspection and promptly take protective measures to prevent the spillover of chlorine gas and obtain the title of company security guards. In October, the D-groove jumping device repaired the fault within one hour, ; In November, team members timely discovered that hydrogen leak from E-slotted tank and carried out single-tank emergency stop treatment to avoid the occurrence of safety accident.All the employees of ion-exchange membrane device built the road safety protection wall with superb business skills to ensure The safe and stable operation of the device.
