Hegang Chenggang Steel won the title of "Innovative Enterprise" in the selection of prominent contribution to the integration of the two countries in 2017. It is the only 20 steel enterprises in the country honored by this award. Realized by the extensive management of enterprises to modernize the transformation of the modern enterprise management, from the scale of efficiency to the brand efficiency of the transition from the traditional manufacturing to the wisdom of the factory changes from production-oriented manufacturing enterprises to service-oriented enterprises, and constantly promote the river steel bearing The transformation of steel development.
Information-driven industrial revolution
Since the second half of the twentieth century, with the rapid development and widespread application of information technology in the world, a global industrial revolution has been triggered. In 2001, as the large state-owned steel enterprise, Heteng Steel Co., Ltd. took the initiative to invest in the integrated management system of the national economy During the exploration, we actively participated in drafting, revising and commissioning the draft management system.
'The integration of the two is to build the core competitiveness under the support of information technology,' Steel River steel integration of the two responsible person introduced: 'In recent years, our decision-making, management, technology, production line operation and integration of information in-depth practice , Resulting in a strong innovation force, especially in the early rapid transformation of the traditional extensive management to the refinement of modern enterprise management.
In 2002, HeGang ChengGang successfully established the enterprise informationization management system which takes ERP system as the core and integrates office automation, human resources, quality, equipment and automatic measurement, breaking the traditional multi-level management mode for the first time and realizing The first-level management of a number of business segments, including financial management, warehouse management and material procurement, has reduced the management level, optimized the allocation of human resources, fully liberated the productive forces, and brought the steel strip to transform the development mode and enhance the development Fast track of quality.
'In the nineties of the last century, there were full-time workers in every management level in the company. The labor protection information of nearly 10,000 people relied on a manned registration card to claim complicated and complicated management, and the information was hard to be preserved.' An old staff of Steel and Steel Safety Management and Supervision Department with emotion: 'ERP on-line, the application of the labor protection management system, all the labor insurance information' put 'in the network, the precise implementation of their respective deadlines, Expired direct delivery, to achieve centralized management of labor insurance products, not only reduced the employment of hundreds of people, saving resources such as the Treasury, and the data readily available, faster, better quality of management.
After the first round of information construction, all the materials and warehouses have achieved first-level management, saving a great deal of manpower and material resources, significantly improving management efficiency and management level, and making the first battle of the industrial information revolution Victory Chenghe Steel ranks the first batch of 500 demonstration enterprises of integration of two cultures in China and is one of the first 200 enterprises in the country to pass the assessment of integration of two cultures.
Digitization Leads Intelligent Manufacturing
Into the Hegang steel hot-rolled coil production line, neat as the new line of production of rare staff figure, furnace orderly spit out of the hot billet, followed by the roller conveyor to the mill, after roughing, finishing and other Multi-rolling, coiling by automatic coiler ... This is the steel 1780 hot-rolled steel coil bearing workshop, which is based on intelligent manufacturing as the core, through the implementation of the ERP system, the overall production and marketing system (MES), quality process control System, and with equipment management, logistics management, production control platform and other supporting systems integration, from product design, production, inventory tracking to the entire process of covering.
In the same period of construction of this production line, HeBei ChengDai Steel's information technology personnel through the management of the first, second and third model information control system of the same production line of ERP system, realized the integration of production control automation and information processing automation, Process, the whole process of intelligent manufacturing.Wheel Steel Chenguang draw on the successful experience of the production line, integration of steelmaking, continuous casting, rolling process management area, and vigorously promote the integration of steel rolling production, information management integration, production and marketing management integration The process of formation of the rolling system closely linked production line management system, which greatly improved the production line management, control and production efficiency, gain considerable economic benefits.In October 2016, the hot-rolled coil digital workshop successfully passed Chengde City, the integration of two projects acceptance.
At 10 am on September 6, Cai Shusheng, on-duty dispatcher, was in charge of coordinating the hot metal dispatching by telephone in the steel command and control center of Hegang Iron & Steel Co., Ltd. The production data of each production line was updated in real time on the large monitoring screen in front of him. Of the more than 10 small screen, the dynamic display of logistics, energy media, equipment operation, the actual situation of Hegang Steel Chenggang panoramic view.He said: 'We use integrated production control platform to accurately understand the production of dynamic information , Timely dispatch and maintain the energy balance of energy in the plant to ensure the stable production of iron and steel rolling.
Hegang Steel Cheng Steel Production Information Integration System was formally put into use in January 2007. The system integrates the information of equipment operation, product output, product quality, railway transportation, etc. of all production units in the plant, integrates with on-site automation system and ERP system , Quality measurement, energy and power system connection, direct data transmission and integrated display, enabling the data information to be delivered quickly and accurately, and dynamically reflect the production process, creating a convenient and quick information platform for production command.
In 2012, in order to give full play to the role of production and operation of the two integrated services, HSTC has built up a series of projects including logistics GPS monitoring system, remote centralized metering system, video monitoring system and network transformation, access control card information platform and command and control lobby building , Power and energy balance and control implementation, the Commission for Discipline Inspection and other functional subsystems monitoring center, including the command and control center, not only to achieve the integration of internal resources, the effective transmission and sharing of information, but also to improve work efficiency and optimize the production organization has provided strong support , So that steel river steel information management level to achieve a new breakthrough command center control remote measurement system monitor Tong Haiying, proficient operation of the computer remote metering system for in and out of the factory volume check jin: 'We just a click of a mouse Can easily talk to the driver on-site, with the 'card' to store and read the vehicle information, the rapid completion of the jinjig operation, greatly improving the efficiency of junk inspection. 'It is reported that the system can be randomly assigned to operate instructions to ensure fair and efficient measurement, effective maintenance The economic interests of enterprises have received many results.
'Internet +' support transformation and upgrading
In 2016, with the intensification of competition among steel companies, a series of invisible competitions around the market, products and customers are quietly unfolding .To this end, HSTGC enhanced the core competitiveness of enterprises and accelerated the integration of production, sales and research. Carry out marketing model reform and make great efforts to promote the in-depth integration of informationization and industrialization.
On the morning of September 5 this year, at the first high-speed wire rod production line of Chenghe Steel, a batch of ribbed plate with direct supply for a key project in Hainan was just off the assembly line. The product identification plate neatly and clearly shows 'exclusively for' Words, and record the customer related information.According to the relevant person in charge of steel Gang Cheng introduced the past two years, steel Gang subvert the traditional production organization mode, the introduction of 'entity orders' concept, in accordance with the order traction organization of production, all product manufacturing process Are strictly in accordance with the specific requirements of customers to control, to achieve the product specifically for the specialty. 'As long as the purchase of products, customers will be able to sign two-dimensional code, keep informed product logistics information.' Operations Improvement Department in charge of introduction Road 'During the shipment and acceptance process, customers can apply the mobile app to scan the code, understand various information about the production process, and verify the product warranty, so as to obtain a more intimate value-added service.'
Two days later, at 10 am, Zhang Lin, a technician in the hot rolled coil business unit, just sent information materials about the cold-rolled base material of Hegang Iron and Steel Co., Ltd. to the customer's mailbox through the network platform. It is understood that the product production process In the furnace, composition design, performance parameters and key indicators of the whole process, to facilitate customers to choose the most appropriate process in the course of the process, help to improve the physical quality of the final product.Customer also through the platform, feedback products actually used Information, enhance the exchange between the two sides, enhance customer loyalty to the product.
In recent years, He Gang Steel will be customer-centric production services as a key node and a point of innovation, the application of 'Internet +' technology, building a customer-centric production service platform.This platform in accordance with the concept of product life cycle, From the enterprise production, inventory, logistics, external services, and other aspects of all aspects of optimization and transformation, not only using the Internet to provide information services to customers, customers can also participate directly through the Internet product design, customer advice on products, advice, etc. directly to the production Positions, fully meet the customer's personalized product needs.
Customer-centric production service platform is not a simple business information, but the use of information technology and Internet networking platform, the traditional industry and the Internet deep integration, process reengineering, organizational optimization, to create a new ecological development, to create a full Based on advanced management ideas and modern information technology support the new manufacturing service system to ensure that the steel and steel supplier and customer information exchange to achieve the steel company steel management wisdom, business collaboration, manufacturing intelligent , Visualization of logistics and efficient service, and played a leading and exemplary role in the process of the country's further promotion of the integration of the two cultures.