Maoming Petrochemical thoroughly implement the party's technical innovation requirements, starting from the supply side of reform, through the strengthening of scientific and technological innovation and product market services, and actively promote the structural adjustment of synthetic resins, bigger and stronger and stronger high-end chemical products and specialty materials. In a few months, the company produced 951,600 tons of new chemical products and specialties. The output of new products has completed its annual production task and ranked first in the system. The proportion of special materials reached 72.26%, and the total profit of new products and special materials increased 130 million yuan.
'New product allowance' inspires endogenous motivation
In August, the ice machine of No. 1 and No. 2 polypropylene units had insufficient cooling capacity under high temperature conditions, restricting the production of several new products of the device. Three class monitor Li Guofei immediately led the staff to squat around the scene around the clock, observed and recorded the trend of ice machine operation, Optimizing the pressure piping of the expansion valve of the ice machine to improve the cooling capacity of the ice machine greatly increased the capacity of the device to produce high-load new products. For this reason, the polypropylene workshop rewarded 3,000 RMB for three classes according to the regulations.
Since the beginning of this year, Maoming Petrochemical has started the 'New Product Allowance' to vigorously promote the innovation and efficiency awareness of grass-roots workshop staff in order to enlarge the price of high-profit and high-tech chemical products, and vigorously implement the special award of new product development. Situation, all the money will be rewarded to the pilot in the process of making contributions to the body who is also pilot for the new product difficulties and bottlenecks, the use of 'new product allowance', set up research topics for some new product melt index partial High, prone to cementitious material, plugging and so on, to encourage teams and professional engineers to tackle key problems, and each bottleneck 'reward 1000-2000 yuan.
'The workshop included the trial production of new products into the employee credit rating, which is linked to the employee performance appraisal, so that the engineers and the team who actively participate in the development, trial production, research and research receive the reward they deserve.' Chen Bing, director of the PP workshop, .
Since this year, two new products developed by PP workshop, such as high-impact polypropylene, have been replaced by two new products, and the chemical division has awarded 2 cents of the workshop on the performance evaluation for the month, amounting to about 6,000 yuan of cash. Allocation of labor, the bonuses will be fully implemented in the hero who, effectively stimulating the initiative of grassroots personnel for innovation and efficiency.
'Bending overtaking' to break production bottlenecks
On November 2, Maoming Petrochemical successfully piloted the PPH-M60-S 350 ton PPH-M60-S, a high-flow, high-rigidity homopolymer polypropylene for PP vehicles, which is mainly used in automobile modified materials and was issued to the Company this year It is reported that the added value of the product is higher, the annual demand for such brands in southern China over 10,000 tons, the market prospect is broad.
'This new product development, a larger adjustment of hydrogen, pay attention to monitoring the reaction, to avoid fluctuations in production, melt index must be controlled within the range. But also pay close attention to the additive said smooth feeding, to ensure product quality.' Chen Bing trial production The pre-analysis seminar has repeatedly emphasized the key operations of new product control.
Because of the first use of the brand of special granulation additives, all the parameters of the operation there is a big difference.Therefore, the workshop for product trial production difficulties and bottlenecks, specialized technical backbone of the key issues to be optimized in the early production, for the New product production to do a 'starter' preparation.
PPH-M60-S is one of the products with the highest melt index of polypropylene workshop, which is easy to produce polymers and fines with lower molecular weight. Due to the large melt index span of the product, the PPH-M60-S reaches the design limit of the extruder, High melt refers to resin like water rushing from the template outflow, unable to completely clean the template.Technical backbone of the workshop after analysis and discussion, decided to melt the high melt index powder by mixing the low proportion of the melt index powder, to reduce extrusion The flow of molten resin machine.Experienced squad leader Li Guofei also bold innovation, leading the team outside the team to optimize the template temperature, greatly reducing the resin flow.After several attempts, the pelletizer finally successfully started, the downstream system to achieve a smooth produce.
This year, the polypropylene workshop to overcome the difficulties, completed a total household appliances with high just-impact polypropylene PPB-MN10-S, cast film heat sealing layer terpolymer polypropylene and other five new products, enhance the market competitiveness .
'Embrace the market' to win customers
'Today, in order to increase the output of new high-value-added products, the production conditions of new products are getting higher and higher, and we must do our homework to meet the needs of the market if the original production capacity of the equipment is insufficient. Backbone said this sentence.
Since the beginning of this year, PP workshop has continuously optimized its software management. In addition to setting up pilot production organization of new products, each new product brand also actively organizes technical backbone to visit the market and find out market orientation and user feedback. The process of encountering abnormalities, the formation of research topics, the formulation of optimization measures to find the optimal product formulations, improve the adaptability of new product trial production.
PPR pipe material T4401 is one of the main products of polypropylene plant, beginning of the year, the appearance of the product appears yellow, melting the big fluctuations and other issues, affecting the market reputation.Then, the polypropylene plant on the T4401 production control programs and additives Program has been optimized and cured, investment in hydrogen small-flow technology projects to improve the control of product melt index stability.Since May, T4401 quality problems have been effectively resolved, successfully entered the Nichiyu and other well-known enterprises procurement network .
In June, when Maoming Petrochemical returned to visit a large-scale modified material customer in Shandong, it timely learned that instability existed during the trial of K9017H, which is a special material for polypropylene automobile, and immediately organized the relevant offices and optimized the production of polypropylene workshop, On the 3rd polypropylene plant original production conditions continue to optimize to ensure strict control of the product index error between ± 1; take the optimization of the main catalyst feed, hydrogen addition amount of the method of controlling the reaction to ensure product performance and stability through a series of Technical improvements, Maoming Petrochemical soon solve the application problems for customers.In September, the customer formally to Maoming Petrochemical purchase of more than 1,000 tons of polypropylene similar products, has brought millions of synergies.
At present, Maoming Petrochemical production of ultra-high impact polypropylene K9017H can meet the VOC content of the automotive industry standards, by the downstream production and modification of PP favorite companies by the country's largest plastics modified blond company technology companies, Guangzhou Automobile Honda, Mitsui Japan and other domestic and foreign companies of all ages.