The global metalworking industry has never stopped looking for ways to further improve the level of automation in manufacturing processes; all processing directions, including thread processing, are seeking higher processing performance. To help engineers achieve the goal of increasing output and improving product quality, Now Ska offers three innovative ways to create high-productivity, economical, high-precision threading.
Iscar's R & D department has a wide range of output and its advanced thread cutting tools provide users with an efficient solution that offers the advantage of dramatically increasing productivity, improving process quality and significantly reducing machining costs. Only three new thread processing tools are listed here.
I.Q pentagonal double thread inserts (DECA IQ THREAD)
The Iscar's new IQ double-edged IQA blade (DECA IQ THREAD) is now available on the market at every cutting edge and, as the product name suggests, the stand-on clamping thread inserts have 10 cutting edges, There are 5 double-headed cutting edges on the 16mm inserts, and the new geometry blades are more economical per cutting edge than the more common 3-flute-mounted thread inserts (Figure 1)
Iscar offers the IQ Pentax Double-Threaded Insert with the following thread type: TTG-16E-ISO (ISO metric) TTG-16E-UN (US UN type) TTG-16E-A55 Tooth type); TTG-16E-A60 (60 ° Universal tooth type).
New pentagonal double-headed screwdriver blade is born without advanced manufacturing technology. The blade has a very high geometric accuracy, indexing has a very high repeat positioning accuracy. Hold the new thread blade body design has internal cooling channels, both Suitable for normal cooling process is also suitable for high pressure cooling process. The operator does not need to remove the blade locking screw can be on the machine for the other four cutting edge indexing operation, blade indexing simple and convenient, truly 'no downtime '!
The new insert is made of the alloying grade IC908 for general-purpose machining, with a large number of on-site trial cuts showing significantly longer tool life than comparable thread cutters (Figure 2)
Two Pentagon King knife (PENTACUT) thread processing series
When the thread processing of the cutting parameters of the demands are very high, it is recommended to use new, high productivity Pentagon Paopeng (PENTACUT) thread processing series, the series both high rigidity clamping system and strong five cutting edge design. Threaded blade provides the following standard tooth type: ISO metric full tooth type, US UN full tooth type, Wyeth full tooth type and BSPT full tooth type. Also offers 60 ° (MT) universal tooth type and 55 ° (WT) universal tooth type blade . (image 3)
One of the advantages of a multi-blade blade with five cutting edges is the lower cost per cutting edge. The PENTACUT thread blade incorporates an ultra-high rigidity clamping system and a rugged blade design that can be applied to the sidewall Thread processing and close to the machining center tailstock thread processing, to achieve automatic feeding machine on the complete thread of the workpiece processing. Pentagon King knife unique chip breaker can produce short and easy to discharge the chip, and ultimately get high precision and high When the cutting edge is broken, the operator can easily rotate the blade from either side of the arbor. Rotate the blade along the center line of the blade to use five cutting edges. Manufactured from PVD coated IC908 for general purpose machining, it can be mounted on a standard PENTA 24 shank (Figure 4)
Three. TIP thread processing blade
Precision Grinding TIP Overhead Blade The rake face is not equipped with a chip breaker and is only designed as a flat surface for efficient thread processing of short chip materials such as brass and cast iron. Compared with blades with chip breaker, Chip Breaker Processing This type of material results in higher machined surface quality, smoother processes, and lower noise, resulting in higher cutting speeds and higher processing efficiency. (Figure 5)
The new TIP blade can be mounted on an existing iiska standard shank; the tolerance range and the cutting edge repeat positioning accuracy is ± 0.025mm.
TIP universal tooth type thread blade are: MT - metric 60 ° universal tooth type; WT - Wyeth 55 ° universal tooth type.
TIP full-tooth thread blade includes the following standard tooth type: ISO metric full tooth type, US UN full tooth type, BSW full tooth type, NPT full tooth type and BSPT full tooth type.