After years of rapid development, modified plastics have been widely used in many fields, and the birth of a number of domestic advanced enterprises.But overall, China's plastics industry is still lagging behind the level of international giants, especially in the intelligent aspects.
Therefore, China's plastics companies need to improve the level of intelligent manufacturing, optimize the entire manufacturing process, improve product quality and improve market competitiveness, in order to narrow the gap with the international giants.
According to the industry research published "China's modified plastics industry demand and investment forecast analysis report" analysis, modified plastics enterprises to enhance the intelligent manufacturing, from the following six aspects.
Starting from the plant's overall planning
Modified plastic intelligent manufacturing upgrade is a system engineering, including factories, workshops, equipment, production lines and other levels.Therefore, in the intelligent manufacturing upgrade process, the need to start from the overall planning of the factory to optimize the allocation of various levels and links.
In the key production process, the use of automatic control equipment
The key link of modified plastic production includes screw combination arrangement and optimization, batching feed extrusion automation control equipment running two blocks, the use of intelligent equipment, can improve efficiency and avoid production errors.
Visualization of production processes
After the intelligent upgrade, the staff greatly reduced, but need to have a special person to observe the production process to prevent the occurrence of abnormal circumstances. Then you need to achieve the production process visualization, to facilitate the observation and monitoring of relevant personnel.
Production process to achieve on-line monitoring and monitoring
To improve the product quality frequency, need to do online monitoring of the production process of color, moisture, impact strength and other product performance, and real-time monitoring of temperature, pressure, speed and other parameters.
Create a process database
Through the process parameters, equipment, operating status and other data collection, storage and analysis, remote monitoring can be achieved to ensure the quality of traceability, and forecast, optimize and control the production process.
Build a shop-level industrial internet
Through the interconnection of the system to achieve the integration of the production process, fundamentally change the modified plastic production mode, so as to maximize the benefits.
In view of the modified plastics enterprises in the intelligent manufacturing, from the resource allocation, process optimization, process control, quality control, data management and other aspects of the start, to enhance the level of intelligence.