Kenner Metals has introduced two new products for roughing and finishing, with excellent unit workability in cast iron materials. Cost advantages and stability Excellent workpiece processing quality Iron material is everywhere. Large wind power generation equipment Turbines can be seen everywhere. The engine body, gearbox, turbocharger housing is also everywhere.To let the faucet out of the water pump, and let the earth and stone machinery to move the hydraulic manifold is also visible at any time, but no iron material, these devices Or equipment are out of the way.This is the Kennametal metal company to increase the reasons for the input of the tool, so that the processing of iron materials become lower cost, more efficient, easier operation.
Just a year ago, we achieved a significant achievement in achieving this goal - Kenner Metals introduced the Mill 16 Milling Cutter, the latest generation of roughing tool products designed specifically for Cast iron material processing in the rapid processing of large metal processing; this product has a very high productivity and very low cost per unit cutting edge, especially for semi-fine rough milling processing applications.
Excellent processing effect
Kenner Metals is pleased to announce that on the basis of this successful product, the company has expanded the Mill 16 tool series, added a variety of blade type, blade slot and material, suitable for large diameter knife body Of the separate mounting plate design, which can reduce the load on the spindle.
With these new expansion products, the product line will be able to meet all of the customer's requirements for end milling applications for cast iron materials, from dense tooth wedges for high efficiency and high power equipment to medium teeth for limited power equipment And coarse thread thread cutting tool. From the processing of small parts to the processing of large parts.
Title: Mill 16 is a very well designed product with a separate mounting plate design, and the maximum size of the separate mounting plate is only 20.4 kg (48.45 lbs).
Title: Wedge and Threaded Cutters for Tooth, Middle and Coarse Teeth can meet all rough and semi-finishing applications for cast iron materials.
Mill 16 tools designed with the latest detachable mounting discs offer a wide range of application requirements. The wedge-type tool has a diameter range of 300 - 500 mm (12 - 20 inches). For those who are concerned about the spindle load of their own machine For the customer, the good news is now available: the largest model of the separate installation disc Mill 16 tool body weight of only 20.4 kg (48.45 pounds), only about one-third of competitive products, but its speed can still To 2800 RPM (about 15,000 SFM!).
In addition, there are more good news. All the tools are also used with the same innovative multi-blade design. A blade with 16 cutting edges, to ensure a very low unit cutting edge costs.
Title: Double-sided 16-edge blade ensures extremely low unit cutting edge costs.
Mill 16 product line to meet all the requirements of heavy-duty roughing and semi-finishing applications, but cast iron materials, finishing how to do?
Excellent finishing performance. KCFM has a stable finishing performance
For engine manufacturers, the machining flatness and machining accuracy are important, and if these two points are not guaranteed, there will be an engine leakage problem, resulting in costly warranty costs and customer dissatisfaction. For those manufacturing drives, hydraulic manifolds , The pump body, and any manufacturer who requires a smooth sealing surface, the problem is the same, but worse, the cast iron material, which is widely used in the manufacture of these parts, challenge.
In the current market, there are many options for finishing the cast iron material, and many of the processing solutions can achieve the required surface finish.
But to maintain its consistency is not so simple.
This is one of the pain points of many customers, that is, how to achieve a stable and reliable process in the finishing of cast iron materials.
Title: KCFM achieves a stable surface roughness Rz13 (Ra 0.8 μm) with a crest height (Wt) of 10 μm or less.
In the event of slight wear, the blade will cause damage to the quality of the finish, which will result in an increase in the cutting force of the tool, which will cause vibration and lead to the occurrence of the knife marks. The result is a downtime due to frequent tool changes The increase.
KCFM (Kenner cast iron fine milling cutter abbreviation) tool with large positive front angle design, and the latest KBK50 whole surface PCBN (polycrystalline cubic boron nitride) material, can be a good solution to these problems.
Now, customers can use a reliable and stable processing to achieve a higher unit cutting edge processing capacity, in order to achieve lower unit cost of the workpiece.
It should be remembered that the cutting speed of the PCBN blade can be increased by a factor of three compared to the carbide blade, so this tool can significantly reduce processing time.
The hexagonal blade with a glossy edge has a very high productivity. When a square blade is used in an adjustable tool holder, a better Rz 2 surface roughness can be achieved. A variety of material products ensure excellent Flexibility. Carbide material, ceramic material, and the entire PCBN material, to ensure high cutting speed performance.
But in addition to the advantages of PCBN blade, KCFM tool also has other more advantages.
For customers who do not want the PCBN blade to withstand all loads, combining the KY3500 silicon nitride ceramic insert for semi-finishing with the KBK50 finishing blade is also an efficient and cost-effective solution.
PCBN and ceramic materials are particularly suitable for large quantities of stable working conditions.
In most cases, however, it is necessary to finish finishing under extremely unstable conditions such as unstable workpiece clamping, limited spindle speed, long overhanging, or where tool costs are the primary consideration.
KC514M Carbide can solve these problems.TiAlN PVD coating also has excellent toughness and abrasion resistance.For the light to the general cutting application.KC514M material can be used in the use of coolant or without the use of coolant.